Lifter with electropermanent magnets
A lifter with electro-permanent magnets is provided. It has an external bearing structure closed at the bottom by a plate, provided with a heat shield, and pole pieces secured under the respective poles and protruding from the bottom plate. Each of the electro-permanent magnets has a reversible magnet arranged on top of one of the poles, of a fixed polarization magnet formed by a plurality of blocks placed along the lateral faces of the pole and of a coil arranged around the reversible magnet to cause the reversal of the polarization of the latter by means of an electrical pulse. An airtight air gap between 1 and 4 mm high is formed between each pole piece and the respective pole through the interposition of a plate of thermal insulation material that resists high temperatures provided at each pole with a rectangular window slightly smaller in size than the pole itself, with the top sides of the pole pieces and/or the bottom sides of the poles being provided with peripheral recesses suitable to act as seats for the positioning of the plate.
1. A lifter comprising:
a plurality of electro-permanent magnets, each electro-permanent magnet having a pole;
an external bearing structure closed at a bottom side by a plate provided with a heat shield; and
a plurality of pole pieces, each pole piece being secured beneath a corresponding pole of a respective one of the plurality of electro-permanent magnets, wherein the plurality of pole pieces protrude from said plate;
wherein each of the plurality of pole pieces is separated from the corresponding pole to which it is secured by an airtight air gap.
2. The lifter according to claim 1 , wherein the airtight air gap provides a separation between the pole piece and the corresponding pole that is between 1 and 4 mm.
3. The lifter according to claim 1 , wherein:
a second plate is disposed between the plurality of pole pieces and the poles;
the second plate comprises a thermal insulation material that resists high temperatures;
the second plate includes a plurality of openings, each opening being located proximate a respective pole and being smaller in size than the respective pole, each opening forming a respective airtight air gap between the respective pole and a corresponding pole piece; and
the pole pieces and/or the poles are provided with peripheral recesses disposed on a side proximate the second plate, the peripheral recesses being adapted to function as seats for positioning of the second plate.
4. The lifter according to claim 3 , wherein the peripheral recesses are between 7 and 12 mm wide and between 3 and 6 mm high or 10 mm wide and 5 mm high.
5. The lifter according to claim 4 , further comprising heat sinks optionally made of copper, arranged between the pole pieces and under the second plate of thermal insulation material.
6. The lifter according to claim 5 , wherein each heat sink comprises a plurality of transverse elements arranged between a pair of longitudinal elements extending respectively along opposite side walls of two adjacent pole pieces.
7. The lifter according to claim 4 , further comprising an adjustment and control circuit comprising thermal probes.
8. The lifter according to claim 3 , further comprising heat sinks optionally made of copper, arranged between the pole pieces and under the second plate.
9. The lifter according to claim 8 , wherein each heat sink comprises a plurality of transverse elements arranged between a pair of longitudinal elements extending respectively along opposite side walls of two adjacent pole pieces.
10. The lifter according to claim 3 , further comprising an adjustment and control circuit comprising thermal probes.
11. A method of manufacturing the lifter with electro-permanent magnets according to claim 3 , comprising:
heating the poles, the pole pieces and the second plate to a temperature of at least 150° C. so as to eliminate moisture; and
securing the pole pieces on the poles with mounting screws tightened sufficiently to compress the second plate such that it acts as a gasket that forms an airtight seal for the air gaps.
12. The lifter according to claim 3 , wherein the thermal insulation material is suitable to operate between 450° C. and 800° C., has a compression resistance greater than or equal to 300 MPa and a thermal conductivity between 0.18 and 0.32 W*m −1 *K −1 .
13. The lifter according to claim 12 , wherein the peripheral recesses are between 7 and 12 mm wide and between 3 and 6 mm high or 10 mm wide and 5 mm high.
14. The lifter according to claim 12 , further comprising heat sinks optionally made of copper, arranged between the pole pieces and under the second plate.
15. The lifter according to claim 14 , wherein each heat sink comprises a plurality of transverse elements arranged between a pair of longitudinal elements extending respectively along opposite side walls of two adjacent pole pieces.
16. The lifter according to claim 12 , further comprising an adjustment and control circuit comprising thermal probes.
17. The lifter according to claim 12 , wherein the thermal insulation material comprises a laminated material made up of muscovite sheets coupled through silicone resin.
18. The lifter according to claim 17 , wherein the peripheral recesses are between 7 and 12 mm wide and between 3 and 6 mm high or 10 mm wide and 5 mm high.
19. The lifter according to claim 17 , further comprising heat sinks optionally made of copper, arranged between the pole pieces and under the second plate.
20. The lifter according to claim 19 , wherein each heat sink comprises a plurality of transverse elements arranged between a pair of longitudinal elements extending respectively along opposite side walls of two adjacent pole pieces.
21. The lifter according to claim 17 , further comprising an adjustment and control circuit comprising thermal probes.
22. The lifter according to claim 1 , further comprising:
a second plate comprising thermal insulation material, the second plate being disposed between the plurality of pole pieces and the poles; and
heat sinks optionally made of copper, arranged between the pole pieces and under the second plate.
23. The lifter according to claim 22 , wherein each heat sink comprises a plurality of transverse elements arranged between a pair of longitudinal elements extending respectively along opposite side walls of two adjacent pole pieces.
24. The lifter according to claim 1 , further comprising an adjustment and control circuit comprising thermal probes.