Method for laser beam heat treatment of press hardened components and press hardened components
Methods for manufacturing hot-stamped components are described. The method includes providing a hot-stamped component by hot forming die quenching, and selecting a first and a second portion of the hot-stamped component, wherein the first portion has a different width than the second portion. A laser system, wherein the laser system includes one or more optical elements and a laser source for generating a laser beam. The laser system is moved along a length of the component. Finally, the laser beam is applied in a single pass onto the selected first and second portions using the laser system, wherein a laser beam spot size is adjusted during the application of the laser beam and is adapted to the widths of the first and second portions, and wherein a power of the laser beam is regulated based on the temperature measured in the hot-stamped component. The disclosure further relates to components obtained using such methods.
1. A method for manufacturing hot-stamped components comprising:
providing a hot-stamped component by hot forming die quenching;
selecting a first and a second portion of the hot-stamped component for which a microstructure is to be changed, wherein the first portion has a different width than the second portion;
providing a laser system, wherein the laser system comprises one or more optical elements and a laser source for generating a laser beam;
moving the laser system along a length of the component, while
in a single pass applying a laser beam onto the first and second portions to change a microstructure of the first and second portions using the laser system, wherein a laser beam spot size is adjusted to a width of the first portion and a width of the second portion during the application of the laser beam, and wherein a power of the laser beam is regulated based on a temperature measured in the first and second portions, wherein
the first portion is a soft zone for absorbing energy in a crash, and the second portion is a portion used in a post-operation.
2. The method according to claim 1 , wherein the second portion is a flange or a riveting area.
3. The method according to claim 1 , wherein selecting the first portion of the hot-stamped component comprises crash testing of the hot-stamped component.
4. The method according to claim 1 , wherein selecting the first portion of the hot-stamped component comprises performing a simulation test of the hot-stamped component.
5. The method according to claim 1 , wherein applying the laser beam comprises adjusting a width of the laser beam spot size between 8 mm and 180 mm and a height of the laser spot size between 8 mm and 180 mm.
6. The method according to claim 5 , wherein applying the laser beam comprises adjusting the laser beam spot size using a continuous motor acting on the one or more optical elements.
7. The method according to claim 1 , wherein applying the laser beam comprises using a laser beam power of between 1 kW and 10 kW.
8. The method according to claim 7 , wherein the power of the laser beam is between 2.3 kW and 5.5 kW.
9. The method according to claim 1 , wherein applying the laser beam comprises using a laser system with a rate of advance between 5 mm/s and 100 mm/s.
10. The method according to claim 1 , wherein applying the laser beam comprises using an optical pyrometer to measure the temperature in the first and second portions.
11. The method according to claim 1 , wherein modifying the microstructure of the first and second portions comprises maintaining a constant temperature along the first and second portions.
12. The method according to claim 1 , wherein a shape of the laser beam spot size is substantially rectangular.
13. The method according to claim 1 , wherein a shape of the laser beam spot size is substantially circular.
14. The method according to claim 1 , wherein a strength of the first portion or the second portion is 600 MPa or less.
15. The method according to claim 14 , wherein a maximum elongation of the first and second portions is 20%.
16. A method for manufacturing a B-pillar comprising:
providing a hot-stamped B-pillar by hot forming die quenching;
providing a laser system, wherein the laser system comprises one or more optical elements and a laser source for generating a laser beam;
moving the laser system along a length of the B-pillar, while
in a single pass applying a laser beam onto a first portion and a second portion of the B-pillar to change a local microstructure of the of the B-pillar using the laser system, wherein a laser beam spot size is adjusted during the application of the laser beam and is adapted to a width of the first portion and a width of the second portion, and wherein a power of the laser beam is regulated based on a temperature measured in the first and second portions, wherein
the first portion is a soft zone for absorbing energy in a crash in a lower portion of the B-pillar, and the second portion is a portion of a flange of the B-pillar.
17. The method according to claim 16 , wherein applying the laser beam comprises adjusting a width of the laser beam spot size between 8 mm and 180 mm and a height of the laser spot size between 8 mm and 180 mm.
18. The method according to claim 17 , wherein applying the laser beam comprises adjusting the laser beam spot size using a continuous motor acting on the one or more optical elements.
19. The method according to claim 16 , wherein a strength of the first portion or second portion is 600 MPa or less.
20. The method according to claim 16 , wherein changing the local microstructure of the B-pillar comprises maintaining a constant temperature along the first and second portions.