IP Library Granted Patent US 10,087,359
Granted Patent B2
US 10,087,359 · App. 15/514,385 · Granted Oct 2, 2018

Extended-life cement compositions comprising red mud solids

Inventors: Thomas Jason Pisklak (Houston, TX); Kyriacos Agapiou (Houston, TX); Juan Humberto Martinez (Houston, TX)
Assignee: Halliburton Energy Services, Inc.
C09K8/467C04B18/0409C04B24/003C04B24/2647C04B28/04E21B33/14C04B2103/22C04B2103/408
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Quick Facts
Patent No.
US 10,087,359
App. No.
15/514,385
Granted
Oct 2, 2018
Kind
B2
Abstract

Extended-life cement compositions are provided and, more particularly, extended-life cement compositions are provided that comprise a cementitious component comprising red mud solids and hydraulic cement. A method of cementing may comprise providing an extended-life cement composition comprising a cementitious component, water, and a cement set retarder, wherein the cementitious component comprises red mud solids and a hydraulic cement; activating the extended-life cement composition; introducing the extended-life cement composition into a subterranean formation; and allowing the extended-life cement composition to set in the subterranean formation.

Claims (29)

1. A method of cementing comprising:

providing an extended-life cement composition comprising a cementitious component, water, and a cement set retarder, wherein the cementitious component comprises red mud solids and a hydraulic cement, wherein the red mud solids are present in an amount of about 50% to about 90% by weight of the cementitious component, and wherein the hydraulic cement is present in an amount of about 10% to about 50% by weight of the cementitious component;

activating the extended-life cement composition;

introducing the extended-life cement composition into a subterranean formation; and

allowing the extended-life cement composition to set in the subterranean formation.

2. A method according to claim 1 , wherein the red mud solids are an insoluble residue from extraction of alumina from bauxite ore.

3. A method according to claim 1 , wherein the red mud solids are provided in a red mud having a water content up to 25% by weight of the red mud.

4. A method according to claim 1 , wherein the hydraulic cement comprises a Portland cement.

5. A method according to claim 1 , wherein the cement set retarder is selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a cellulose derivative, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.

6. A method according to claim 1 , wherein the extended-life cement composition further comprises a dispersant.

7. A method according to claim 1 , wherein the cement set retarder comprises a phosphonic acid derivative, and wherein the extended-life cement composition further comprises a polycarboxylated ether dispersant.

8. A method according to claim 1 , further comprising storing the extended-life cement composition for a period of about 1 day or longer before the step of introducing the cement composition into the subterranean formation.

9. A method according to claim 1 , wherein the step of activating the extended-life cement composition comprise adding a cement set activator to the extended-life cement composition.

10. A method according to claim 1 , wherein the step of introducing the extended-life cement composition comprises pumping the extended-life cement composition through a feed pipe and into a wellbore annulus.

11. A cement composition comprising:

a cementitious component comprising red mud solids and a hydraulic cement, wherein the red mud solids are present in an amount of about 50% to about 90% by weight of the cementitious component, and wherein the hydraulic cement is present in an amount of about 10% to about 50% by weight of the cementitious component;

water; and

a cement set retarder,

wherein the cement composition is an extended-life cement composition that is capable of remaining in a pumpable fluid state for about 1 day or longer at 80° F.

12. A cement composition according to claim 11 , wherein the red mud solids are an insoluble residue from extraction of alumina from bauxite ore.

13. A cement composition according to claim 11 , wherein the red mud solids are present in an amount of about 50% to about 90% by weight of the cementitious component, and wherein the hydraulic cement is present in an amount of about 10% to about 50% by weight of the cementitious component.

14. A cement composition according to claim 11 , wherein the hydraulic cement comprises a Portland cement.

15. A cement composition according to claim 11 , wherein the cement set retarder comprises a phosphonic acid derivative, and wherein the extended-life cement composition further comprises a polycarboxylated ether dispersant.

16. A system for cementing comprising:

an extended-life cement composition that is capable of remaining in a pumpable fluid state for about 1 day or longer at 80° F., wherein the extended-life cement composition comprises a cementitious component, water, and a cement set retarder, wherein the cementitious component comprises red mud solids and a hydraulic cement, wherein the red mud solids are present in an amount of about 50% to about 90% by weight of the cementitious component, and wherein the hydraulic cement is present in an amount of about 10% to about 50% by weight of the cementitious component; and

a cement set activator for activating the extended-life cement composition.

17. A system according to claim 16 , further comprising a vessel containing the extended-life cement composition and a pump coupled to the vessel for delivering the extended-life cement composition into a well bore.

18. A system according to claim 16 , wherein at least one of the first cement set retarder or the second cement set retarder is selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a cellulose derivative, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any combination thereof.

19. A system according to claim 16 , wherein the cement set retarder comprises a phosphonic acid derivative, and wherein the extended-life cement composition further comprises a polycarboxylated ether dispersant.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 28, 2017
From: PISKLAK, THOMAS JASON; AGAPIOU, KYRIACOS; MARTINEZ, JUAN HUMBERTO
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 041759/0529 →
Continuity (1)
Related Publication 20170306211A1 · Oct 26, 2017