Thermal line and module block for connection to a thermal measurement system
View Patent ↗The present invention relates to a thermal line ( 1 ) for transmitting an electrical signal to a module block ( 5 ) comprising a group of connections for electrical contact to be made by the thermal line ( 1 ), and to a system of module blocks. The thermal line ( 1 ) comprises a first core ( 2 a ) and a second core ( 3 a ), a first core insulation material ( 2 b ) and a second core insulation material ( 3 b ) and also an external insulation material ( 4 ), wherein the first core ( 2 a ) is sheathed at least once by the first core insulation material ( 2 b ) and forms a first line element ( 2 ), and the second core ( 3 a ) is sheathed at least once by the second core insulation material ( 3 b ) and/or is separately sheathed at least once by the external insulation material ( 4 ) and forms a second line element ( 3 ). Furthermore, the first line element ( 2 ) has a first outside diameter (D 1 ) and the second line element ( 3 ) has a second outside diameter (D 2 ), wherein the first outside diameter (D 1 ) differs from the second outside diameter (D 2 ). The two line elements ( 2, 3 ) are jointly sheathed at least once by the external insulation material ( 4 ) in such a way that the cross section of the thermal line ( 1 ) has a coding which is secured against reversal.
1. A two core thermal line for transmitting an electrical signal for thermoelectric voltage, comprising:
a first core and a second core of the two core thermal line, with a first core insulation material, a second core insulation material, and an external insulation material,
wherein the first core is sheathed at least once by the first core insulation material and forms a first line element, and the second core is sheathed at least once by the second core insulation material and/or is separately sheathed at least once by the external insulation material and forms a second line element,
wherein the first line element has a first outside diameter and the second line element has a second outside diameter, wherein the first outside diameter differs from the second outside diameter,
wherein the first and second line elements are jointly sheathed at least once by the external insulation material, such that a cross section shape of the two core thermal line is asymmetrical and configured to prevent polarity reversal, and
wherein the first core and the second core are different materials.
2. The two core thermal line according to claim 1 , wherein the second core is only sheathed by the second core insulation material at least once and the second outside diameter is greater than the first outside diameter.
3. The two core thermal line according to claim 2 , wherein the first and the second core have a same diameter.
4. The two core thermal line according to claim 1 , wherein the first core is made of nickel and the second core is made of nickel-chromium.
5. The two core thermal line according to claim 1 , wherein the first and the second core insulation material and the external insulation material contain Teflon or PFA.
6. A module block, comprising:
a group of connections, each comprising:
a first contact pin and a second contact pin for an electrical connection with a first core and a second core of an asymmetrical two core thermal line, a record channel, and a strain relief,
wherein a cross-section shape of the record channel is configured such that the asymmetrical two core thermal line, when inserted into the record channel, is prevented from polarity reversal,
wherein the first and second contact pins are arranged inside the module block in a longitudinal direction of the record channel to make axial contact with the first and second cores of the asymmetrical two core thermal line, and
wherein the strain relief is provided for strain-relieving and mechanical connection of the asymmetrical two core thermal line.
7. The module block according to claim 6 , wherein the first and second contact pins are thin needles with rounded needle tips, so that penetration of the needle tips into spaces of the cores each formed with a multitude of strands is possible.
8. The module block according to claim 6 , wherein the strain relief is an insulation-displacement solution.
9. The module block according to claim 6 , wherein at least one sealing ring is disposed in the inside of the module block for sealing between the record channel and the asymmetrical two core thermal line.
10. The module block according to claim 6 , wherein the module block has eight connections to accommodate up to eight asymmetrical two core thermal lines.
11. A system of module blocks comprising:
at least two module blocks, the module blocks comprising:
a group of connections, each comprising:
a first contact pin and a second contact pin for an electrical connection with a first core and a second core of an asymmetrical two core thermal line, a record channel, and a strain relief,
wherein a cross-section shape of the record channel is configured such that the asymmetrical two core thermal line, when inserted into the record channel, is prevented from polarity reversal,
wherein the first and the second contact pins are arranged inside the module block in a longitudinal direction of the record channel to make axial contact with a core of the asymmetrical two core thermal line,
wherein the strain relief is provided for strain-relieving and mechanical connection of the asymmetrical two core thermal line,
a base plate for connecting a ribbon cable to the system of module blocks, wherein the base plate is connected mechanically and electrically with a first module block by means of at least one connection element, and
wherein the first module block is connected mechanically and electrically with one or several of the other module blocks by means of at least one connection element.
12. The system of module blocks according to claim 11 , wherein the base plate has needle contacts configured to penetrate the ribbon cable to be connected and to make electrical contact with cores of the ribbon cable to be connected.
13. The system of module blocks according to claim 11 , wherein, the connection elements serve the electrical connection and CAN data transmission.
14. The system of module blocks according to claim 11 , wherein each module block and the base plate have at least four connection elements that serve a transmission of one of signals +12V, GND, CAN-L, and CAN-H, each.