Method of constructing a wind tower foundation
View Patent ↗A fatigue resistant gravity based spread footing under heavy multi-axial cyclical loading of a wind tower. The foundation having a central vertical pedestal, a substantially horizontal continuous bottom support slab, a plurality of radial reinforcing ribs extending radially outward from the pedestal. The pedestal, ribs and slab forming a continuous monolithic structure. The foundation having a three-dimensional network of post-tensioning elements that keep the structural elements under heavy multi-axial post compression with a specific eccentricity intended to reduce stress amplitudes and deflections and allows the foundation to have a desirable combination of high stiffness and superior fatigue resistance. The foundation design reduces the weight and volume of materials used, reduces cost, and improves heat dissipation conditions during construction by having a small ratio of concrete mass to surface area thus eliminating the risk of thermal cracking due to heat of hydration.
1. A method of constructing a foundation having a slab, a pedestal, and a plurality of ribs comprising:
excavating a site to expose a subgrade, compacting and leveling the subgrade, placing a bearing material on the subgrade,
installing rebar and dowels on the bearing material, the rebar for extending through the slab and extending into the pedestal for connecting the slab to the pedestal, and the dowels extending into the pedestal for connecting the slab to the pedestal, and the dowels extending from the slab into the ribs for connecting the slab to the ribs,
placing an anchor bolt cage adjacent the slab rebar, the anchor bolt cage comprising an array of anchor bolts connected at their lower end to an embedment ring,
placing pedestal rebar around the anchor bolt cage, the pedestal rebar comprising horizontal elements and vertical elements placed at intervals,
placing rib rebar extending through the ribs and extending into the pedestal, and rib dowels extending from the ribs into the pedestal for connecting the ribs to the pedestal,
installing slab forms for containing poured concrete to form a slab,
installing pedestal and rib forms surrounding the bolt cage, pedestal rebar and rib rebar for containing poured concrete to form the pedestal and ribs,
pouring concrete into the slab forms to form the slab,
then pouring concrete into the pedestal forms and the rib forms, to form the pedestal and ribs of the foundation,
removing the slab forms, the rib forms and pedestal forms after the concrete hardens, backfilling the slab with backfill material to help stabilize the foundation.
2. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 1 further comprising,
compacting the backfill material.
3. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 2 further comprising,
placing a tower base section with a base flange having bolt apertures for receiving the anchor bolts of the anchor bolt cage on top of the pedestal.
4. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 3 further comprising,
providing means on the top of pedestal for having a gap between the pedestal and the tower base flange and placing grout therein.
5. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 4 further comprising,
placing nuts on the anchor bolts and tensioning the bolts after the grout is sufficiently strong.
6. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 3 further comprising,
placing a wind tower section on top of the tower base section.
7. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 6 further comprising,
installing wind turbine rotor-nacelle assembly on top of the wind tower sections.
8. A method of constructing a foundation having a slab, a pedestal, and a plurality and of ribs as in claim 1 further comprising,
pouring the foundation in one continuous pour.