IP Library Granted Patent US 10,789,930
Granted Patent B2
US 10,789,930 · App. 15/531,477 · Granted Sep 29, 2020

Structure body, sound absorbing material, sound insulating wall material, and manufacturing method of structure body

Inventors: Nobuyuki Takahashi (Tokyo, JP); Ryujin Ishiuchi (Tokyo, JP); Shotaro Itami (Tokyo, JP)
Assignee: SHOWA DENKO K.K.
G10K11/165E01F8/0005E01F8/0029E04B1/86B29C39/003B29K2031/00B29K2067/06B29K2509/14B29K2995/0002
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Quick Facts
Patent No.
US 10,789,930
App. No.
15/531,477
Granted
Sep 29, 2020
Kind
B2
Abstract

This invention is concerning a structure body containing inorganic particles having an average particle diameter of 6 mm to 50 mm, and 6 parts by mass to 40 parts by mass of a resin with respect to 100 parts by mass of the inorganic particles.

Claims (21)

1. A structure body consisting of inorganic particles having an average particle diameter of 6 mm to 20 mm, and 6 parts by mass to 40 parts by mass of a resin with respect to 100 parts by mass of the inorganic particles,

wherein the inorganic particles are porous materials, and

70 mass % or more of the inorganic particles have an average particle diameter of 6 mm to 20 mm.

2. The structure body according to claim 1 ,

wherein the structure body has a plurality of continuous gaps therein which allows one end surface to communicate with the other end surface.

3. The structure body according to claim 1 ,

wherein bulk specific gravity is less than or equal to 0.9.

4. The structure body according to claim 1 ,

wherein the inorganic particles are one or more types of particles selected from the group consisting of white sand, pumice stone, and scoria.

5. The structure body according to claim 1 ,

wherein the resin is formed by curing a resin composition which contains a thermosetting resin having a viscosity of 0.08 Pa·s to 2 Pa·s, a curing agent, and a curing accelerator.

6. The structure body according to claim 5 ,

wherein the thermosetting resin is one or more types of resins selected from the group consisting of an unsaturated polyester resin, a vinyl ester resin, a phenol resin, a urea resin, a melamine resin, and an epoxy resin.

7. A sound absorbing material formed of the structure body according to claim 1 .

8. A sound insulating wall material formed of the sound absorbing material according to claim 7 .

9. A manufacturing method of a structure body, comprising:

a step of mixing inorganic particles having an average particle diameter of 6 mm to 20 mm, and 6 parts by mass to 40 parts by mass of a resin composition with respect to 100 parts by mass of the inorganic particles; and

a step of molding the mixed inorganic particles and resin composition without pressuring,

wherein the inorganic particles are porous materials,

70 mass % or more of the inorganic particles have an average particle diameter of 6 mm to 20 mm, and

the structure body consists of the inorganic particles and the resin composition.

Assignments (2)
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2017
From: TAKAHASHI, NOBUYUKI; ISHIUCHI, RYUJIN; ITAMI, SHOTARO
To: SHOWA DENKO K.K.
Reel/Frame 042531/0636 →
Priority Claims (1)
JP 2014-251567 · Dec 12, 2014 · national
Continuity (1)
Related Publication 20170263233A1 · Sep 14, 2017