IP Library Granted Patent US 11,192,292
Granted Patent B2
US 11,192,292 · App. 15/533,222 · Granted Dec 7, 2021

3D printing using phase changing matertials as support

Inventors: Alberto Fernandez-Nieves (Atlanta, GA); Thomas Ettor Angelini (Gainesville, FL); Ya-Wen Chang (Atlanta, GA); Samantha M. Marquez (Midlothian, VA)
Assignees: University of Florida Research Foundation, Inc.; Georigia Tech Research Corporation
B29C64/106B29C64/153B29C64/209B29C64/259B29C64/40B33Y10/00B33Y30/00B33Y70/00B29K2023/06B29K2033/08B29K2033/26B29K2105/0061B29K2105/251
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Quick Facts
Patent No.
US 11,192,292
App. No.
15/533,222
Granted
Dec 7, 2021
Kind
B2
Abstract

A method or apparatus for three-dimensionally printing. The method may comprise causing a phase change in a region of the first material by applying focused energy to the region using a focused energy source, and displacing the first material with a second material. The apparatus may comprise a container configured to hold a first material, a focused energy source configured to cause a phase change in a region of the first material by applying focused energy to the region, and an injector configured to displace the first material with a second material. The first material may comprise a yield stress material, which is a material exhibiting Herschel-Bulkley behavior. The yield stress material may comprise a soft granular gel. The second material may comprise one or more cells.

Claims (48)

1. A cartridge for three-dimensionally printing, the cartridge comprising:

a housing configured for insertion in a three-dimensional printing device;

a recess in the housing;

a first material within the recess, the first material comprising a Herschel-Bulkley material, wherein the Herschel-Bulkley material is a soft granular gel made from polymeric packed micro-particles having a yield stress less than 100 Pascals; and

an opening in the housing configured for an injector to pass through the housing into the recess and displace the first material with a second material,

wherein the first material is permeable by focused energy applied to a region of the first material using a focused energy source.

2. The cartridge of claim 1 , wherein the polymeric packed micro-particles are between 0.1 and 100 micrometers in diameter.

3. The cartridge of claim 1 , wherein the polymeric packed micro-particles are approximately 5 micrometers in diameter.

4. The cartridge of claim 1 , wherein the polymeric packed micro-particles are at a concentration by weight in the soft granular gel of less than 2%.

5. The cartridge of claim 4 , wherein the polymeric packed micro-particles are at a concentration by weight in the soft granular gel of between 0.5% and 1%.

6. The cartridge of claim 1 , wherein the polymeric packed micro-particles are at a concentration by mass in the soft granular gel of between 0.2% and 0.7%.

7. The cartridge of claim 1 , wherein the first material comprises a hydrogel.

8. The cartridge of claim 7 , wherein the hydrogel comprises a carbomer polymer.

9. The cartridge of claim 7 , wherein the hydrogel comprises crosslinked polymers of acrylic acid.

10. The cartridge of claim 7 , wherein the hydrogel comprises a polyelectrolytic microgel.

11. The cartridge of claim 1 , wherein the first material comprises a silicone elastomer dispersion.

12. The cartridge of claim 11 , wherein the silicone elastomer dispersion comprises a silicone elastomer dispersed in PDMS.

13. The cartridge of claim 1 , wherein the yield stress of the first material is between 1 and 100 Pascals.

14. The cartridge of claim 13 , wherein the yield stress of the first material is between 10 and 100 Pascals.

15. The cartridge of claim 1 , wherein a shear stress of the first material is independent of shear rate at a shear rate of 10 −3 s −1 .

16. The cartridge of claim 1 , wherein the shear stress of the first material at a shear rate of 10 −3 s −1 is dependent only on an elastic component of the first material.

17. The cartridge of claim 1 , wherein the yield stress of the first material is below a hydrostatic pressure of the first material.

18. The cartridge of claim 1 , wherein the first material has a thixotropic time between 0.25 second and 2.5 second.

19. The cartridge of claim 1 , wherein the first material has a thixotropic index between 4 and 7.

20. The cartridge of claim 18 , wherein the first material has a thixotropic time between 0.25 seconds and 1.5 seconds.

21. The cartridge of claim 1 , wherein the first material and the second material are miscible.

22. An apparatus for creating a three-dimensional structure, the apparatus comprising:

a container to hold a first material;

a focused energy source configured to cause a phase change in a region of the first material by applying focused energy to the region; and

an injector configured to displace first material in the region with a second material,

wherein the first material is a Herschel-Bulkley material, the Herschel-Bulkley material comprising a soft granular gel made from polymeric packed micro-particles having a yield stress less than 100 Pascals.

23. The apparatus of claim 22 , wherein the focused energy source is configured to cause a reverse phase change in the region of the first material.

24. The apparatus of claim 22 , wherein the second material comprises extracellular matrix materials precursor solution.

25. The apparatus of claim 22 , wherein the second material comprises one or more cells.

26. The apparatus of claim 22 , further comprising:

a platform configured to cause relative displacement between the first material and the injector.

27. The apparatus of claim 26 , wherein the relatively displacement between the first material and the injector comprises relative rotation between the first material and the injector.

28. The apparatus of claim 27 , wherein the relative rotation between the first material and the injector comprises rotation about an axis of the first material.

29. The apparatus of claim 26 , wherein the platform is configured to cause the relative displacement between the first material and the injector at a displacement rate faster than a characteristic breakup time of a jet of the second material.

30. The apparatus of claim 22 , further comprising:

an actuator configured to cause relative displacement between a focus point of the focused energy source and the first material.

31. The apparatus of claim 30 , wherein the platform and/or the actuator are configured such that motion of the platform is synchronized with motion of the actuator.

32. The apparatus of claim 22 , wherein the first material is releasable from containment.

33. The apparatus of claim 22 , further comprising:

a second injector to wash away the first material to release the second material from the first material.

34. The apparatus of claim 33 , wherein the second injector is configured to inject one or more salts and/or organic solvents into the first material.

35. The apparatus of claim 22 , wherein the apparatus is configured to operate the injector to displace the first material with the second material for an indefinite time.

36. The apparatus of claim 22 , wherein the apparatus is configured to operate the injector to continuously displace the first material with the second material for a time greater than one day.

Assignments (3)
CONFIRMATORY LICENSE Recorded Mar 16, 2018
From: GEORGIA INSTITUTE OF TECHNOLOGY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 045616/0511 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2017
From: ANGELINI, THOMAS ETTOR
To: UNIVERSITY OF FLORIDA RESEARCH FOUNDATION, INC.
Reel/Frame 044072/0055 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2017
From: FERNANDEZ-NIEVES, ALBERTO; CHANG, YA-WEN
To: GEORGIA TECH RESEARCH CORPORATION
Reel/Frame 044072/0168 →
Continuity (2)
Provisional Application 62088385 · Dec 5, 2014
Related Publication 20170361534A1 · Dec 21, 2017
Cited By (3)
US 12,496,767 US 12,502,827 US 12,570,038