IP Library › Granted Patent US 10,384,163
Granted Patent B2
US 10,384,163 · App. 15/534,794 · Granted Aug 20, 2019

Exhaust gas purifying catalyst

Inventors: Isao Chinzei (Toyota, JP); Hiromasa Suzuki (Toyota, JP); Takeru Yoshida (Miyoshi, JP); Masahide Miura (Toyota, JP); Yuki Aoki (Seto, JP); Mitsuyoshi Okada (Toyota, JP); Toshitaka Tanabe (Nagakute, JP); Akihiko Suda (Nagakute, JP); Yoshinori Saito (Kakegawa, JP); Hirotaka Ori (Kakegawa, JP); Kosuke Iizuka (Kakegawa, JP); Akira Morikawa (Nagakute, JP)
Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA; CATALER CORPORATION
B01D53/945B01J23/002B01J23/10B01J23/63B01J35/002B01J35/0006B01J35/1009B01J37/009B01J37/0244B01J37/0248B01J37/03C01F17/0043C01G25/02F01N3/101B01D2255/1021B01D2255/1025B01D2255/2042B01D2255/2063B01D2255/2066B01D2255/2092B01D2255/407B01D2255/902B01D2255/908B01J27/053B01J35/023B01J37/08B01J2523/00C01P2002/36C01P2002/50C01P2002/74C01P2004/61F01N2510/06F01N2570/24Y02T10/22
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Quick Facts
Patent No.
US 10,384,163
App. No.
15/534,794
Granted
Aug 20, 2019
Kind
B2
Abstract

The object of the present invention is to provide an exhaust gas purifying catalyst that can achieve high purification performance while suppressing H 2 S emissions. The object is solved by an exhaust gas purifying catalyst in which the lower layer of the catalyst coating layer comprises a ceria-zirconia composite oxide having a pyrochlore-type ordered array structure, in which the ceria-zirconia composite oxide contains at least one additional element selected from the group consisting of praseodymium, lanthanum, and yttrium at 0.5 to 5.0 mol % in relation to the total cation amount, and the molar ratio of (cerium+additional element):(zirconium) is within the range from 43:57 to 48:52.

Claims (15)

1. An exhaust gas purifying catalyst comprising a substrate and a catalyst coating layer formed on the substrate, wherein

the catalyst coating layer at least has an upper layer which contacts directly with an exhaust gas flowing into the catalyst, and a lower layer,

the upper layer comprises a carrier and a first noble metal catalyst supported by the carrier, wherein the first noble metal catalyst contains at least Rh,

the lower layer comprises a carrier, a second noble metal catalyst supported by the carrier, and a ceria-zirconia composite oxide having a pyrochlore ordered array structure, wherein the second noble metal catalyst contains at least Pt or Pd,

wherein the ceria-zirconia composite oxide contains at least one additional element selected from the group consisting of praseodymium, lanthanum, and yttrium at 0.5 to 5.0 mol % in relation to the total cation amount, and the molar ratio of (cerium+additional element):(zirconium) is within the range from 43:57 to 48:52; and

wherein the catalyst coating layer has:

a portion in which the upper layer is not formed at the upstream side end of the exhaust gas purifying catalyst;

a portion in which the lower layer is formed below the upper layer; and

a portion in which the lower layer is not formed at the downstream side end of the exhaust gas purifying catalyst.

2. The exhaust gas purifying catalyst according to claim 1 , wherein the additional element contained in the ceria-zirconia composite oxide is praseodymium.

3. The exhaust gas purifying catalyst according to claim 1 , wherein the lower layer contains the ceria-zirconia composite oxide in an amount ranges from 1 to 20 g/L in relation to the substrate volume.

4. The exhaust gas purifying catalyst according to claim 2 , wherein the lower layer contains the ceria-zirconia composite oxide in an amount ranges from 1 to 20 g/L in relation to the substrate volume.

5. The exhaust gas purifying catalyst according to claim 1 , wherein

the lower layer is formed over the area whose length is within the range from 75% to 85% of the total length of the substrate from the upstream side end of the exhaust gas purifying catalyst, and

the upper layer is formed over the area whose length is within the range from 75% to 85% of the total length of the substrate from the downstream side end of the exhaust gas purifying catalyst.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2017
From: CHINZEI, ISAO; SUZUKI, HIROMASA; YOSHIDA, TAKERU; MIURA, MASAHIDE; AOKI, YUKI; OKADA, MITSUYOSHI; TANABE, TOSHITAKA; SUDA, AKIHIKO; SAITO, YOSHINORI; ORI, HIROTAKA; IIZUKA, KOSUKE; MORIKAWA, AKIRA
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; CATALER CORPORATION
Reel/Frame 042663/0744 →
Priority Claims (1)
JP 2014-252022 · Dec 12, 2014 · national
Continuity (1)
Related Publication 20180236401A1 · Aug 23, 2018