IP Library Granted Patent US 10,351,764
Granted Patent B2
US 10,351,764 · App. 15/543,584 · Granted Jul 16, 2019

Foam forming compositions comprising a particulate inorganic material

Inventors: Michael Greenhill-Hooper (Miradoux, FR); Gilles Collard (Tournefeuille, FR); Stephen Johan Neethling (Canterbury, GB); Pablo Rafael Brito Parada (London, GB)
Assignee: ImerTech SAS
C09K8/94B01F3/04446C01F5/00C03C3/04C09K8/05C09K8/38C09K8/518C09K8/528C09K8/602C09K8/703C09K2208/06
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Quick Facts
Patent No.
US 10,351,764
App. No.
15/543,584
Granted
Jul 16, 2019
Kind
B2
Abstract

The present invention relates to aqueous compositions for forming a foam, comprising a surfactant and a particulate inorganic material, and optionally one or more polymers, such as soil conditioning polymers, and/or viscosity increasing polymers. The present invention further relates to the use and application of said aqueous compositions.

Claims (39)

1. An aqueous composition for forming a foam, the composition comprising a surfactant and a particulate inorganic material,

wherein the surfactant absorbs onto the particulate inorganic material;

wherein the particulate inorganic material is talc or a combination of talc and a particulate inorganic material selected from the group consisting of perlite, bentonite, wollastonite, an alkaline earth metal carbonate or sulphate, calcium carbonate, natural calcium carbonate, and/or precipitated calcium carbonate, magnesium carbonate, dolomite, gypsum, an aluminosilicate, kaolin, mica, diatomaceous earth, vermiculite, pumice, magnesium hydroxide, aluminium trihydrate, zinc oxide, and combinations thereof; and

wherein the weight ratio of particulate inorganic powder to surfactant is in the range of 500:1 to 1:1.

2. An aqueous composition according to claim 1 , wherein the surfactant comprises one or more anionic surfactants, or one or more cationic surfactants, or one or more amphoteric surfactants, or one or more non-ionic surfactants, one or more fatty acid amines, or any combination thereof.

3. An aqueous composition according to claim 2 , wherein the surfactant comprises a sodium salt of an ethoxylated C 12 to C 14 -alcohol sulphate.

4. An aqueous composition according to claim 2 , wherein the surfactant comprises an alkyl trimethyl ammonium halide, tetradecyl trimethyl ammonium bromide, dicocodimethylammonium chloride, dihydrogenated tallowoylethyl hydroxyethylmonium methosulfate, or a polymeric quaternary ammonium ester.

5. An aqueous composition according to claim 1 , wherein the talc comprises microcrystalline talc, macrocrystalline talc, microlamellar talc, or a mixture thereof.

6. An aqueous composition according to claim 1 , wherein the talc is a microcrystalline talc having a d 50 of 10 μm or lower.

7. An aqueous composition according to claim 1 , wherein the ratio of surfactant to water is in the range of 0.05 to 5 wt. %.

8. An aqueous composition according to claim 1 , wherein a ratio of particulate inorganic powder to water is in the range of 1 to 60 wt. %.

9. An aqueous composition according to claim 1 , wherein a weight ratio of particulate inorganic powder to surfactant is in the range of from 500:1 to 1:1.

10. An aqueous composition according to claim 1 , wherein the particulate inorganic material is perlite or a mixture of perlite and talc.

11. An aqueous composition according to claim 1 , wherein the composition further comprises a contaminant.

12. A method of preparing an aqueous composition according to claim 1 , comprising the steps of

providing a surfactant;

providing a particulate inorganic material; and

providing water; and

mixing the provided components in any order.

13. An aqueous composition according to claim 1 , wherein the composition comprises 5 wt.-% water or less.

14. An aqueous composition according to claim 13 , wherein the particulate inorganic material is talc and the surfactant is a cationic surfactant, tetradecyl trimethyl ammonium bromide, or dicocodimethylammonium chloride.

15. An aqueous composition according to claim 3 , wherein sodium salt of an ethoxylated C 12 to C 14 -alcohol sulphate is sodium lauryl ether sulphate.

16. An aqueous composition according to claim 11 , wherein the contaminant is a clay.

17. A method comprising:

preparing an aqueous composition comprising a surfactant and a particulate inorganic material, wherein the surfactant absorbs onto the particulate inorganic material;

using the aqueous composition to prepare a foam; and

applying the foam during tunnel excavation

wherein the surfactant absorbs onto the particulate inorganic material;

wherein the particulate inorganic material is talc or a combination of talc and a particulate inorganic material selected from the group consisting of perlite, bentonite, wollastonite, an alkaline earth metal carbonate or sulphate, calcium carbonate, natural calcium carbonate, and/or precipitated calcium carbonate, magnesium carbonate, dolomite, gypsum, an aluminosilicate, kaolin, mica, diatomaceous earth, vermiculite, pumice, magnesium hydroxide, aluminium trihydrate, zinc oxide, and combinations thereof; and

wherein the weight ratio of particulate inorganic powder to surfactant is in the range of 500:1 to 1:1.

18. The method of claim 17 , wherein applying the foam during tunnel excavation prevents the clogging of a wide boring apparatus by excavated spoil.

19. A method of stabilizing an aqueous foam, comprising the steps of

providing a surfactant,

providing a particulate inorganic material,

providing one or more soil conditioning polymers, viscosity increasing polymers, anti-settling agents, and

mixing the components into an aqueous foam,

wherein the surfactant absorbs onto the particulate inorganic material;

wherein the particulate inorganic material is talc or a combination of talc and a particulate inorganic material selected from the group consisting of perlite, bentonite, wollastonite, an alkaline earth metal carbonate or sulphate, calcium carbonate, natural calcium carbonate, and/or precipitated calcium carbonate, magnesium carbonate, dolomite, gypsum, an aluminosilicate, kaolin, mica, diatomaceous earth, vermiculite, pumice, magnesium hydroxide, aluminium trihydrate, zinc oxide, and combinations thereof; and

wherein the weight ratio of particulate inorganic powder to surfactant is in the range of 500:1 to 1:1.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2019
From: IMERYS TALC EUROPE
To: IMERTECH SAS
Reel/Frame 048327/0080 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2017
From: GREENHILL-HOOPER, MICHAEL; COLLARD, GILLES; NEETHLING, STEPHEN JOHAN; BRITO PARADA, PABLO RAFAEL
To: IMERYS TALC EUROPE
Reel/Frame 043822/0320 →
Priority Claims (1)
EP 15290008 · Jan 15, 2015 · regional
Continuity (1)
Related Publication 20180010038A1 · Jan 11, 2018