IP Library Granted Patent US 10,814,549
Granted Patent B2
US 10,814,549 · App. 15/545,956 · Granted Oct 27, 2020

Printing a multi-structured 3D object

Inventors: Lihua Zhao (Sunnyvale, CA); Yan Zhao (Palo Alto, CA); Hou T. Ng (Campbell, CA)
Assignee: Hewlett-Packard Development Company, L.P.
B29C64/153B29C64/165B33Y10/00B33Y30/00B33Y50/02B22F3/1055B22F2003/1056B22F2003/1057B29C64/124B29C64/291B29C64/393Y02P10/295
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Quick Facts
Patent No.
US 10,814,549
App. No.
15/545,956
Granted
Oct 27, 2020
Kind
B2
Abstract

In an example implementation, a method of printing a multi-structured three-dimensional (3D) object includes forming a layer of sinterable material. The method includes processing a first portion of the sinterable material using first set of processing parameters and processing a second portion of the sinterable material using a second set of processing parameters. The processed first and second portions form, respectively, parts of a first and second structure of a multi-structured 3D object.

Claims (27)

1. A method of printing a multi-structured three-dimensional (3D) object comprising:

from layers of sinterable material to be thermally fused by applying energy absorbing fusing agent and radiation thereto, forming an internal core structure surrounded by an external shell structure;

applying a carbon black-based energy absorbing fusing agent and radiation to internal core structure layers to form the internal core structure; and,

applying a non-carbon black-based, colored, energy absorbing fusing agent and radiation to external shell structure layers to form the external shell structure.

2. A method as in claim 1 , wherein forming an internal core structure surrounded by an external shell structure comprises:

forming a first layer of sinterable material;

applying to the first layer, non-carbon black-based, colored, energy absorbing fusing agent, and radiation to form part of the external shell structure;

forming a second layer of sinterable material; and,

applying to the second layer, carbon black-based, energy absorbing fusing agent, and radiation to form part of the internal core structure;

wherein radiation applied to the first layer comprises radiation applied with at least one of, a lower intensity and shorter duration, than radiation applied to the second layer.

3. A method as in claim 2 , further comprising:

forming a third layer of sinterable material; and,

applying to the third layer, non-carbon black-based, colored, energy absorbing fusing agent, and radiation to form part of the external shell structure.

4. A method as in claim 1 , wherein:

the carbon black-based energy-absorbing fusing agent comprises a fusing agent having a first ink density; and,

the non-carbon black-based, colored, energy-absorbing fusing agent comprises a fusing agent having a second ink density.

5. A method as in claim 1 , wherein applying radiation to the internal core structure layers comprises applying radiation with at least one of, a higher intensity and longer duration, relative to the external shell structure layers, and applying radiation to the external shell structure layers comprises applying radiation with at least one of, a lower intensity and shorter duration, relative to the internal core structure layers.

6. A system for printing a multi-structured three-dimensional (3D) object comprising:

a support member receiver to receive a support for sinterable material;

a distributor receiver to receive a sinterable material distributor to provide layers of sinterable material that is to be thermally fused on the support; and

a multi-structure processing module to apply energy absorbing fusing agent and radiation to layers of the sinterable material to form a 3D object with an internal core structure surrounded by an external shell structure;

wherein applying fusing agent and radiation comprises, to form part of the internal core structure, applying a carbon black-based energy absorbing fusing agent and radiation to internal core structure layers of sinterable material, and to form part of the external shell structure, applying a non-carbon black-based, colored, energy absorbing fusing agent and radiation to external shell structure layers of sinterable material.

7. A system as in claim 6 , wherein applying radiation to the internal core structure layers comprises applying radiation with at least one of, a higher intensity and longer duration, relative to the external shell structure layers, and applying radiation to the external shell structure layers comprises applying radiation with at least one of, a lower intensity and shorter duration, relative to the internal core structure layers.

8. A system as in claim 6 , wherein the carbon black-based energy absorbing fusing agent comprises a fusing agent having a first ink density, and the non-carbon black-based, colored, energy absorbing fusing agent comprises a fusing agent having a second ink density.

9. A system as in claim 6 , further comprising a fusing agent distributor to selectively deliver fusing agent onto a portion of a layer of sinterable material, the multi-structure processing module to control the fusing agent distributor to deposit fusing agent according to an image pattern of a cross-section of the 3D object for the layer of sinterable material.

10. A system as in claim 9 , further comprising a detailing agent distributor to selectively deliver a detailing agent onto a portion of the layer of the sinterable material, the multi-structure processing module to control the detailing agent distributor to deposit the detailing agent according to a detail pattern for the layer of sinterable material.

11. A system as in claim 10 , wherein the fusing agent distributor comprises a first array of nozzles of a printhead, and wherein the detailing agent distributor comprises a second array of nozzles of the printhead.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2025
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: PERIDOT PRINT LLC
Reel/Frame 070187/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2017
From: ZHAO, LIHUA; ZHAO, YAN; NG, HOU T.
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 043171/0496 →
Continuity (1)
Related Publication 20180001550A1 · Jan 4, 2018