IP Library Granted Patent US 10,714,996
Granted Patent B2
US 10,714,996 · App. 15/558,609 · Granted Jul 14, 2020

External rotor electric machine with SMC blocks interposed between permanent magnets

Inventors: Ruisheng Shi (Montreal, CA); Arbi Gharakhani (Verdun, CA); Martin Houle (Laval, CA)
Assignee: TM4 INC.
H02K1/2786H02K1/02H02K1/246H02K29/03H02K21/22H02K2201/06H02K2213/03
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Quick Facts
Patent No.
US 10,714,996
App. No.
15/558,609
Granted
Jul 14, 2020
Kind
B2
Abstract

External rotor electric machine with SMC blocks interposed between permanent magnets. The machine has an internal stator and an external cylindrical rotor. Permanent magnets and SMC blocks are mounted on the inner surface of the rotor.

Claims (16)

1. An external rotor electric machine comprising:

an internal stator; and

an external rotor coaxial with the internal stator; the external rotor including an inner surface facing the internal stator; the external rotor including at least two permanent magnets and at least two Soft Magnetic Composite (SMC) blocks; the permanent magnets and the SMC blocks being alternately positioned in a circumferential row on the inner surface of the rotor,

wherein the at least two SMC blocks are sized differently to position the at least two permanent magnets with a non-equal spacing between adjacent permanent magnets.

2. The external rotor electric machine as recited in claim 1 , wherein the at least two permanent magnets and the at least two SMC blocks are of the same shape and size.

3. The external rotor electric machine as recited in claim 1 , wherein the shape and size of the at least two permanent magnets is different from the shape and size of the at least two SMC blocks.

4. The external rotor electric machine as recited in claim 1 , wherein one half of the at least two permanent magnets is so mounted to the inner surface of the external rotor as to have a north pole facing the internal stator and the other half of the at least two permanent magnets is so mounted to the inner surface of the external rotor as to have a south pole facing the internal stator.

5. The external rotor electric machine as recited in claim 4 , wherein circumferential positioning of the permanent magnets and SMC blocks follows a sequence consisting of a permanent magnet having a north pole facing the internal stator, a SMC block, a permanent magnet having a south pole facing the internal stator and a SMC block.

6. The external rotor electric machine as recited in claim 1 , wherein one half of the at least two SMC blocks are small SMC blocks and wherein the other half of the at least two SMC blocks are large SMC blocks.

7. The external rotor electric machine as recited in claim 6 , wherein one half of the at least two permanent magnets is so mounted to the inner surface of the external rotor as to have a north pole facing the internal stator and the other half of the at least two permanent magnets is so mounted to the inner surface of the external rotor as to have a south pole facing the internal stator.

8. The external rotor electric machine as recited in claim 7 , wherein circumferential positioning of the at least two permanent magnets and the at least two SMC blocks follows a sequence consisting of a permanent magnet having a north pole facing the internal stator, a small SMC block, a permanent magnet having a south pole facing the internal stator and a large SMC block.

9. The external rotor electric machine as recited in claim 8 , including at least two longitudinally adjacent circumferential rows of the at least two permanent magnets and the at least two SMC blocks; each circumferential row being so positioned onto the inner surface of the external rotor as to be angularly shifted with respect to a longitudinally adjacent circumferential row.

10. The external rotor electric machine as recited in claim 9 , including four longitudinally adjacent circumferential rows of the at least two permanent magnets and the at least two SMC blocks.

11. The external rotor electric machine as recited in claim 1 , including at least two longitudinally adjacent circumferential rows each including at least two permanent magnets and at least two SMC blocks; each circumferential row being so positioned onto the inner surface of the external rotor as to be angularly shifted with respect to a longitudinally adjacent circumferential row.

12. The external rotor electric machine as recited in claim 11 , including four longitudinally adjacent circumferential rows of the at least two permanent magnets and the at least two SMC blocks.

13. The external rotor electric machine as recited in claim 1 , wherein the at least two SMC blocks include a first SMC block of a first size and a second SMC block of a second size, the first SMC block adjacent to one side of one of the at least two permanent magnets with a gap in between the first SMC block and a permanent magnet and the second SMC block adjacent to another side of the permanent magnet with another gap between the second SMC block and the permanent magnet.

Assignments (2)
CHANGE OF NAME Recorded May 8, 2020
From: TM4 INC.
To: DANA TM4 INC.
Reel/Frame 053729/0287 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2017
From: SHI, RUISHENG; GHARAKHANI, ARBI; HOULE, MARTIN
To: TM4 INC.
Reel/Frame 043880/0831 →
Continuity (2)
Provisional Application 62134089 · Mar 17, 2015
Related Publication 20180083504A1 · Mar 22, 2018