IP Library Granted Patent US 10,665,870
Granted Patent B2
US 10,665,870 · App. 15/560,089 · Granted May 26, 2020

Electrochemical reaction unit and fuel cell stack

Inventors: Yoshiaki Sato (Komaki, JP); Makoto Kuribayashi (Ichinomiya, JP); Tomoki Murata (Komaki, JP); Takahiro Masumoto (Komaki, JP); Tomoo Tanaka (Kitanagoya, JP)
Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.
H01M8/0245C25B1/04H01M8/02H01M8/0202H01M8/0236H01M8/0247H01M8/0656H01M8/12H01M8/1231H01M8/241H01M2008/1293H01M2300/0071Y02E60/366
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Quick Facts
Patent No.
US 10,665,870
App. No.
15/560,089
Granted
May 26, 2020
Kind
B2
Abstract

An electrochemical reaction unit including a single cell including an electrolyte layer containing solid oxide, and a cathode and an anode which face each other in a first direction with the electrolyte layer intervening therebetween; a current collector disposed on a cathode side of the single cell and having a protrusion protruding toward the cathode; an electrically conductive coat covering a surface of the current collector; and an electrically conductive bonding layer bonding the cathode and the protrusion covered with the coat. In all sections of the protrusion taken in parallel with the first direction, a corner portion of the protrusion covered with the coat is covered with the bonding layer.

Claims (22)

1. An electrochemical reaction unit comprising:

a single cell including an electrolyte layer containing solid oxide, and a cathode and an anode which face each other in a first direction with the electrolyte layer intervening therebetween;

a current collector disposed on a cathode side of the single cell and having a flat portion and a protrusion protruding toward the cathode, the protrusion including a side surface and a bottom surface;

an electrically conductive coat covering an entire surface of the flat portion and the protrusion of the current collector; and

an electrically conductive bonding layer bonding the cathode and the protrusion covered with the coat;

the electrochemical reaction unit being characterized in that in all sections of the protrusion when viewed from a cross-sectional view in the first direction, a corner portion of the protrusion including a portion of the side surface and a portion of the bottom surface covered with the coat is covered with the bonding layer, and

wherein the bonding layer is formed of a spinel oxide which contains at least one of Zn, Mn, Co, and Cu.

2. An electrochemical reaction unit according to claim 1 , wherein

the current collector has a plurality of the protrusions, and

in all sections of each of the plurality of protrusions taken in parallel with the first direction, the corner portion of the protrusion covered with the coat is covered with the bonding layer.

3. An electrochemical reaction unit according to claim 1 , wherein the coat is formed of a spinel oxide.

4. An electrochemical reaction unit according to claim 3 , wherein the coat is formed of a spinel oxide which contains at least one of Zn, Mn, Co, and Cu.

5. An electrochemical reaction unit according to claim 3 , wherein the coat and the bonding layer are formed of respective spinel oxides which contain the same main component elements.

6. An electrochemical reaction unit according to claim 1 , wherein

in all sections of the protrusion taken in parallel with the first direction, the bonding layer has an average thickness greater than an average thickness of the coat, as measured on a line segment connecting a point closest to the cathode on the corner portion of the protrusion and a surface of the cathode along a shortest distance, and

the coat is lower in porosity than the bonding layer.

7. An electrochemical reaction unit according to claim 1 , wherein the electrolyte layer, the cathode, and the anode have a flat-plate shape.

8. An electrochemical reaction unit according to claim 1 , wherein the electrochemical reaction unit is a fuel cell electricity generation unit for generating electricity.

9. A fuel cell stack comprising a plurality of fuel cell electricity generation units, wherein at least one of the plurality of fuel cell electricity generation units is an electrochemical reaction unit according to claim 8 .

10. An electrochemical reaction unit according to claim 1 , wherein

the current collector has a plurality of the protrusions, and

the bonding layer which bonds one of the protrusions to the cathode and the bonding layer which bonds another of the protrusions to the cathode are independent of each other.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2020
From: NGK SPARK PLUG CO., LTD.
To: MORIMURA SOFC TECHNOLOGY CO., LTD.
Reel/Frame 052249/0538 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2017
From: SATO, YOSHIAKI; KURIBAYASHI, MAKOTO; MURATA, TOMOKI; MASUMOTO, TAKAHIRO; TANAKA, TOMOO
To: NGK SPARK PLUG CO., LTD.
Reel/Frame 043642/0753 →
Priority Claims (1)
JP 2015-064315 · Mar 26, 2015 · national
Continuity (1)
Related Publication 20180076468A1 · Mar 15, 2018