IP Library Granted Patent US 10,526,722
Granted Patent B2
US 10,526,722 · App. 15/560,978 · Granted Jan 7, 2020

Method for manufacturing silicon carbide single crystal

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Quick Facts
Patent No.
US 10,526,722
App. No.
15/560,978
Granted
Jan 7, 2020
Kind
B2
Abstract

The present invention provides a method of manufacturing by the sublimation-recrystallization method more accurately detecting a thermal state of a starting material in a crucible and enabling control of the growth conditions while manufacturing an SiC single crystal. The method obtains the high frequency current to be supplied through the induction coil by a converter for converting AC current to DC current and an inverter means for converting the DC current output from the converter to a high frequency to obtain a high frequency current, obtains a grasp, in advance, of a relationship between a variation over time of a DC equivalent resistivity (DCV/DCI), calculated from a DC voltage value (DCV) and DC current value (DCI) converted by the converter at the time of growth of the silicon carbide single crystal, and a density of micropipes formed in the grown silicon carbide single crystal, and adjusts at least one of the DCV or DCI at the converter based on the relationship of the DC equivalent resistivity and micropipe density grasped in advance.

Claims (5)

1. A method for manufacturing a silicon carbide single crystal comprising surrounding a crucible holding a starting material powder and a seed crystal by an induction coil, supplying a high frequency current through the induction coil to heat the crucible, and making the starting material powder sublimate to grow a silicon carbide single crystal on the seed crystal,

the method comprising: supplying the high frequency current through the induction coil by a converter for converting AC current to DC current and an inverter means for converting the DC current output from the converter to a high frequency current; determining, a relationship between variations in a DC equivalent resistivity (DCV/DCI) calculated from a DC voltage value (DCV) and DC current value (DCI) converted by the converter during crystal growth, and a density of micropipes formed in the grown silicon carbide single crystal; and

controlling at least one of the DC voltage value (DCV) or DC current value (DCI) at the converter based on the relationship of the variations in the DC equivalent resistivity over time and the density of micropipe.

2. The method for manufacturing a silicon carbide single crystal according to claim 1 , wherein the micropipe density in the relationship of the DC equivalent resistivity and micropipe density is equal to or less than a threshold value.

3. The method for manufacturing a silicon carbide single crystal according to claim 2 , wherein the threshold value of the micropipe density is 5/cm 2 or less.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2018
From: NIPPON STEEL & SUMITOMO METAL CORPORATION AND NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
To: SHOWA DENKO K.K.
Reel/Frame 045570/0967 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2017
From: NAKABAYASHI, MASASHI; KOJIMA, KIYOSHI; DEAI, HIROYUKI; SHIMOMURA, KOTA; NAGAHATA, YUKIO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION; NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
Reel/Frame 043686/0325 →