IP Library Patent Application 15563954
Patent Application
App. No. 15/563,954

A RMA CROSSLINKABLE COMPOSITION WITH IMPROVED ADHESION

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Patent No.
US None
App. No.
15/563,954
Abstract

The invention relates generally to RMA crosslinkable compositions, in particular coating compositions, more in particular pigmented coating compositions (paints) with improved adhesion to substrates. The invention further relates to an adhesion promotor for improving adhesion on a substrate surface of an RMA crosslinkable composition, a method for applying a RMA cross-linked coating layer with improved adhesion and a kit of parts and premixes for use in said method.

Claims (46)

1 . A crosslinkable composition which crosslinkable by real Michael addition (RMA) reaction comprising

a) a reactive component A with at least two acidic protons C—H in activated methylene or methine groups,

b) a reactive component B with at least two activated unsaturated C═C groups and

c) a catalyst C for catalyzing the RMA crosslinking reaction between components A and B,

d) an adhesion promotor P being a functional alkoxysilane comprising one or more alkoxysilane groups —Si(OR) 4−m where m is 1, 2 or 3 and R is methyl, ethyl, propyl, isopropyl, butyl or isobutyl, connected to a functional moiety comprising one or more functional groups X or a precursor thereof, which is a functional group reactable with component A or component B

wherein said RMA crosslinkable composition is in the form of a kit of parts comprising:

at least one part comprising catalyst C but not both A and B and preferably no A or B, and

at least one part not comprising catalyst C and comprising other components A, B,

wherein one or more of the parts of the kit are an adhesion promotion pre-mix comprising one or more of the adhesion promotors P admixed with one or more of the components A, B, C of the RMA crosslinkable composition, which pre-mix is free of water and pigments.

2 . The crosslinkable composition of claim 1 wherein adhesion promotor P is a functional alkoxysilane with the general formula (X(CH 2 ) n ) m Si(OR) 4−m , where m is 1, 2 or 3; n is 1-20, R is methyl, ethyl, propyl, isopropyl, butyl or isobutyl and X is a functional group reactable with component A or component B or a precursor thereof.

3 . The crosslinkable composition of claim 1 or a wherein the adhesion promotion pre-mix further comprises a water scavenger.

4 . The crosslinkable composition of claim 1 wherein in the adhesion promotion pre-mix the functional alkoxysilane adhesion promotor P is admixed either with the catalyst C or with an organic solvent T or combinations thereof.

5 . The crosslinkable composition of claim 1 wherein the RMA crosslinkable composition comprises a crosslinkable component with component A being predominantly a malonate or an acetoacetate, and a crosslinkable component with component B being an acryloyl and the one or more functional groups X are reactable with malonate or acetoacetate and/or with the acryloyl.

6 . The crosslinkable composition of claim 1 wherein the functional group X reactable with component A or component B is a primary or secondary amine, a thiol, isocyanate, epoxy or a RMA reactable component A′ or B′ which are same or different from the reactive components A and/or B in the RMA crosslinkable components.

7 . The crosslinkable composition of claim 1 wherein one or more functional groups X are a polyfunctional reactive component B′ reactive with a crosslinkable component with reactive component A, wherein the crosslinkable composition is a reaction product of the functional alkoxysilane adhesion promotor with a reactive component B′, said reaction product comprising one or more reactive component B′ as functional groups X.

8 . (canceled)

9 . The crosslinkable composition of claim 1 wherein one or more functional groups X are a polyfunctional reactive component A′ reactive with a crosslinkable component with reactive component B, wherein the crosslinkable composition is a reaction product of the functional alkoxysilane adhesion promotor with a reactive component A′, said reaction product comprising one or more reactive component A′ as functional groups X.

10 . (canceled)

11 . (canceled)

12 . The crosslinkable composition of claim 1 wherein the weight amount of adhesion promotor P, in case of an adduct of an adhesion promotor P with said reactive components A′ or B′ not including the weight of reactive components A′ or B′, is between 0.1 and 10 wt % relative to the total weight of the crosslinkable components.

13 . The crosslinkable composition according to claim 1 wherein the molar ratio of C═C to C═C reactive groups, including C—H in reactive component A, functional groups X in adhesion promotor P and groups X—H in D is between 0.3. and 3.

14 . The crosslinkable composition of claim 1 further comprising reactivity moderator component D being an X—H group containing component D that is also a Michael addition donor reactable with component B under the action of catalyst C, wherein X is N, P, S or wherein X is C as part of an acidic methyl (CH 3 ) group, wherein component A is predominantly a malonate or acetoacetate and wherein the X—H group of component D has a higher acidity than the C—H groups in component A, being characterized in that component D has a pKa (defined in aqueous environment) of at least one unit less than that of the C—H groups in component A.

15 . The crosslinkable composition of claim 1 comprising latent base catalyst C.

16 . (canceled)

17 . A method for applying a RMA crosslinked coating with improved adhesion on a substrate surface comprising

a) Providing the a kit of parts of the RMA crosslinkable composition according to claim 1

b) Preparing a RMA crosslinkable composition by mixing all parts of the RMA crosslinkable composition,

c) applying the RMA crosslinkable composition on the substrate surface, and

d) curing the RMA crosslinkable composition.

18 . The method of claim 17 wherein the RMA crosslinkable composition is applied by spraying and wherein the adhesion promotion pre-mix comprises functional alkoxysilane adhesion promotor P dissolved in organic solvent and is added to the remaining parts of the RMA crosslinkable composition just before spraying to dilute the composition to a spraying viscosity.

19 . The method of claim 17 wherein the substrate is metal.

20 . The method of claims 19 for improving adhesion direct to metal, wherein the metal surface may be chemically treated and modified but not coated with a primer layer comprising a polymer binder.

21 . An adhesion promotion pre-mix for use in the RMA crosslinkable composition of claim 1 which pre-mix is free of water and pigments and comprises

adhesion promotor P being a functional alkoxysilane comprising one or more alkoxysilane groups —Si(OR) 4−m where m is 1, 2 or 3 and R is methyl, ethyl, propyl, isopropyl, butyl or isobutyl, connected to a functional moiety comprising one or more functional groups X, which is a functional group reactable with component A or component B, or a precursor thereof

further comprising one or more components of the RMA crosslinkable composition selected from c)-g)

c) a reactive component A with at least two acidic protons C—H in activated methylene or methine groups,

d) a reactive component B with at least two activated unsaturated C═C groups and

e) a catalyst C for catalyzing the RMA crosslinking reaction between components A and B, but not in combination with both components A and B,

f) reactivity moderator D,

g) organic solvent T.

22 . The adhesion promotion pre-mix of claim 21 comprising adhesion promotor P, substantially no components A and B, base catalyst C and organic solvent T, wherein catalyst C is a carbondioxide blocked strong base catalyst and T is an alcohol.

23 . An adhesion promotor for improving adhesion of a RMA crosslinkable composition comprising crosslinkable components comprising reactive component A with at least two acidic protons C—H in activated methylene or methine groups (the RMA donor group), and crosslinkable components comprising reactive component B with at least two activated unsaturated groups (the RMA acceptor group), and a catalyst C, capable of activating the RMA reaction between reactive component A and B,

said adhesion promotor being a functional alkoxysilane comprising one or more alkoxysilane groups —Si(OR) 4−m where m is 1, 2 or 3 and R is methyl, ethyl, propyl, isopropyl, butyl or isobutyl, connected to a functional moiety comprising one or more functional groups X and X is a reactive component B′ reactable with component A or a component A′ reactable with component B wherein reactable component A′ or B′ are same or different from the reactive components A and/or B of the RMA crosslinkable components.

24 . The adhesion promotor of claim 23 being a reaction product of the functional alkoxysilane wherein functional group X is an amine and a polyfunctional acetoacetate, said reaction product comprising acetoacetate group as functional groups X bonded over an enamine bond to the functional alkoxysilane.

25 . (canceled)

26 . The adhesion promotor of claim 23 being a reaction product of the functional alkoxysilane wherein functional group X is an amine and a polyfunctional reactive component B′, in particular a tri- or tetraacrylate, said reaction product comprising component B′ as functional groups X bonded by Michael addition to the functional alkoxysilane.

Assignments (2)
CHANGE OF NAME Recorded Jan 30, 2018
From: NUPLEX RESINS B.V.
To: ALLNEX NETHERLANDS B.V.
Reel/Frame 045186/0121 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2017
From: GOEDEGEBUURE, RIEN; THYS, FERRY LUDOVICUS; BRINKHUIS, RICHARD HENDRIKUS GERRIT; DE WOLF, ELWIN ALOYSIUS CORNELIS ADRIANUS; GESSNER, MICHAEL ANTHONY; BUSER, ANTONIUS JOHANNES WILHELMUS
To: NUPLEX RESINS B.V.
Reel/Frame 043760/0587 →