Screwer test bench with improved control
Within a test bench for screwdrivers, comprising a braking unit ( 11 ) with a brake ( 14 ) equipped with a fitting ( 12 ) for a screwdriver to be tested and transducers ( 15 ) for the measurement of angle and torque, a method for controlling the brake ( 14 ) can include a step wherein a starting Cstart torque value other than zero is set and the torque/angle curve ( 17 ) is followed starting from such Cstart value, during a screwdriver test. The method can also comprise a step wherein movement along the torque/angle curve ( 17 ) is controlled in a bidirectional manner, in the sense that the brake is controlled according to a curve whose torque values are based on the angle during both decremental progression of the angle and incremental progression of the angle.
1. A control method for a test bench for screwdrivers, comprising a braking unit with a brake equipped with a fitting for a screwdriver to be tested and transducers for measurement of angle and torque, the brake being instructed by a control unit to follow, during a screwdriver test, a torque/angle curve, and the method comprising the steps of:
setting a starting Cstart torque value other than zero; and
following the torque/angle curve starting from such Cstart value.
2. The method according to claim 1 , comprising the steps of:
storing, in a memory of the test bench, one or more torque/angle curves or values or points which are representative of such curves, for generation of the curves, with such curves starting from a torque value of zero and an angle value of zero;
selecting the curve to test a screwdriver;
shifting the curve in order to start from a Cstart torque with a zero angle value; and
controlling the brake according to the shifted curve.
3. The method according to claim 1 , further comprising a step of controlling a route along the torque/angle curve in a bidirectional manner, the brake being controlled according to a torque/angle curve with torque values being a function of the angle during both decremental progression of the angle and incremental progression of the angle.
4. The method according to claim 3 , wherein a progression of the curve is followed up to the torque/angle value set as a start of the plastic behaviour of the screw simulated by the bench with the torque/angle curve.
5. A test bench for screwdrivers comprising:
a braking unit with a brake equipped with a fitting for a screwdriver to be tested and transducers for measurement of angle and torque; and
a control unit for controlling the brake;
wherein the control unit comprises:
a memory containing at least one torque/angle curve or values or points which are representative of such curve for the generation of the curve;
an interface for setting a Cstart value other than zero; and
a processing unit for the calculation—from the curve in the memory—of the torque/angle values to control the brake starting from the set Cstart value other than zero.
6. The test bench according to claim 5 , wherein such test bench comprises a selection unit for the selection of a braking curve from a plurality of braking curves, the selection unit comprising:
the memory, containing one or more torque/angle curves or values or points which are representative of such curves for the generation of the curves; and
the processing unit—for the calculation of a selected curve—which is connected to the control unit for the control of the brake according to the selected curve starting from the Cstart torque value with a zero angle.
7. The bench according to claim 5 , wherein the brake is a hydraulically operated brake connected to a source of pressurized fluid via an electrically powered proportional valve controlled by the control unit.