IP Library Granted Patent US 10,399,889
Granted Patent B2
US 10,399,889 · App. 15/565,412 · Granted Sep 3, 2019

High-performance glass fiber composition, glass fiber thereof, and composite material

Inventors: Lin Zhang (Tongxiang, CN); Guorong Cao (Tongxiang, CN); Wenzhong Xing (Tongxiang, CN); Guijiang Gu (Tongxiang, CN); Xiucheng Hong (Tongxiang, CN)
Assignee: JUSHI GROUP CO., LTD.
C03C3/087C03C2213/00
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Quick Facts
Patent No.
US 10,399,889
App. No.
15/565,412
Granted
Sep 3, 2019
Kind
B2
Abstract

The present invention provides a glass fiber composition, glass fiber and composite material therefrom. The glass fiber composition comprises the following components expressed as percentage by weight: 58.5-62.5% SiO 2 , 14.5-17% Al 2 O 3 , 10.5-14.5% CaO, 8-10% MgO, 0.5%<Li 2 O≤1%, 0.05-1% Na 2 O, 0.05-1% K 2 O, 0.05-1% Fe 2 O 3 , 0.15-1.5% TiO 2 , wherein the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.105-0.22, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.435-0.55. Said composition can increase the mechanical properties of the glass while reducing the glass viscosity, crystallization risk and amount of bubbles, thereby making it more suitable for large-scale production with refractory-lined furnaces.

Claims (164)

1. A glass fiber composition; comprising the following components expressed as percentage by weight:

SiO 2

58.5-62.5%  

Al 2 O 3

14.5-17% 

CaO

10.5-13.2%  

MgO

  8-10%

Li 2 O

>0.6%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.15-1.5%  

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.125-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.55.

2. The glass fiber composition according to claim 1 , comprising SrO at a content of 0-2% expressed as percentage by weight.

3. The glass fiber composition according to claim 2 , comprising SrO at a content of 0.2-1.5% expressed as percentage by weight.

4. The glass fiber composition according to claim 3 , wherein the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

5. The glass fiber composition according to claim 1 , wherein the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

6. The glass fiber composition according to claim 1 , wherein the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

7. The glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.6%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.15-1.5%  

SrO

  0-2%

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.125-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

8. The glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.75%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.2-1.5% 

SrO

  0-2%

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.155-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

9. The glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.6%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.15-1.5%  

SrO

0.2-1.5% 

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.125-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.55, and the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

10. A glass fiber being produced from the glass fiber composition described in claim 1 .

11. The glass fiber according to claim 10 , wherein the glass fiber composition comprising SrO at a content of 0-2% expressed as percentage by weight.

12. The glass fiber according to claim 10 , wherein the glass fiber composition comprising SrO at a content of 0.2-1.5% expressed as percentage by weight.

13. The glass fiber according to claim 12 , wherein the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

14. The glass fiber according to claim 10 , wherein the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

15. The glass fiber according to claim 10 , wherein the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

16. The glass fiber according to claim 10 , wherein the glass fiber composition comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.6%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.15-1.5%  

SrO

  0-2%

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.125-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

17. The glass fiber according to claim 10 , wherein the glass fiber composition comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.75%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.2-1.5% 

SrO

  0-2%

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.155-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.53.

18. The glass fiber according to claim 10 , wherein the glass fiber composition comprising the following components expressed as percentage by weight:

SiO 2

 59-62%

Al 2 O 3

15-16.5% 

CaO

11.8-13.2%  

MgO

  8-10%

Li 2 O

>0.6%, and ≤1%

Na 2 O

0.05-1%

K 2 O

0.05-1%

Fe 2 O 3

0.05-1%

TiO 2

0.15-1.5%  

SrO

0.2-1.5% 

wherein, the range of the molar percentage ratio C1=Li 2 O/Al 2 O 3 is 0.125-0.177, and the range of the molar percentage ratio C2=MgO/(CaO+MgO) is 0.471-0.55, and the range of the weight percentage ratio C3=(MgO+SrO)/CaO is 0.58-0.9.

19. A composite material incorporating the glass fiber described in claim 10 .

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded Nov 2, 2017
From: ZHANG, LIN; CAO, GUORONG; XING, WENZHONG; GU, GUIJIANG; HONG, XIUCHENG
To: JUSHI GROUP CO., LTD.
Reel/Frame 044024/0338 →
Priority Claims (1)
CN 2015 1 0191134 · Apr 21, 2015 · national
Continuity (1)
Related Publication 20180118608A1 · May 3, 2018
Cited By (1)
US 12,275,664