IP Library Granted Patent US 11,117,287
Granted Patent B2
US 11,117,287 · App. 15/573,012 · Granted Sep 14, 2021

Method of impregnating a fiber texture of hollow shape

Inventors: Thierry Godon (Moissy-Cramayel, FR); Michaël Podgorski (Moissy-Cramayel, FR)
Assignees: SAFRAN AIRCRAFT ENGINES; SAFRAN
B28B23/0006B05D1/002B28B1/20B28B1/32B28B11/243B28B21/30B29C41/04B29C70/025B29C70/323C04B35/117C04B35/573C04B35/6263C04B35/62852C04B35/64C04B35/80B05D2254/04B29C41/042B29C41/365C04B2235/3217C04B2235/422C04B2235/5224C04B2235/5248C04B2235/5252C04B2235/5256C04B2235/602C04B2235/606C04B2235/616C04B2235/75C04B2235/775
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Quick Facts
Patent No.
US 11,117,287
App. No.
15/573,012
Granted
Sep 14, 2021
Kind
B2
Abstract

A method of impregnating a fiber texture of hollow shape, the method including introducing a first suspension containing a first powder of solid particles of ceramic or carbon material into an inside volume defined by an inside face of a fiber texture of hollow shape placed in a mold, an outer face of the fiber texture being presented facing a wall of the mold; and using the action of centrifugal force to impregnate the fiber texture with the first suspension by causing the mold to rotate and varying the speed of rotation of the mold during the impregnation of the texture with the first suspension.

Claims (30)

1. A method of impregnating a fiber texture of hollow shape, the method comprising:

introducing a first suspension containing a first powder of solid particles of ceramic or carbon material, into an inside volume defined by an inside face of a fiber texture of hollow shape placed in a mold, an outer face of the fiber texture being presented facing a wall of the mold, wherein the first suspension is introduced into the inside volume by spraying through orifices of a spray device, and wherein the spray device has regions wherein the orifices are present at different densities; and

using the action of centrifugal force to impregnate the fiber texture with the first suspension by causing the mold to rotate and varying the speed of rotation of the mold during the impregnation of the fiber texture with the first suspension,

wherein the fiber texture is of frustoconical shape and extends from a first distal end to a second distal end, the first distal end defining a first opening that is larger than a second opening defined by the second distal end, the fiber texture tapering continuously from the first distal end to the second distal end,

wherein the fiber texture is impregnated with the first suspension by initially imparting a first constant speed of rotation to the mold and then impregnation with the first suspension is continued by subsequently imparting a second constant speed of rotation to the mold, the second constant speed of rotation being different from the first constant speed of rotation,

wherein the first constant speed of rotation is higher than the second constant speed of rotation,

wherein during impregnation of the fiber texture with the first suspension, the speed of rotation of the mold is reduced from the first constant speed of rotation to the second constant speed of rotation without stopping the mold, and

wherein a duration during which the first constant speed of rotation is imparted is different from a duration during which the second constant speed of rotation is imparted.

2. A method of impregnating a fiber texture of hollow shape, the method comprising:

introducing a first suspension containing a first powder of solid particles of ceramic or carbon material, into an inside volume defined by an inside face of a fiber texture of hollow shape placed in a mold, an outer face of the fiber texture being presented facing a wall of the mold, the fiber texture being of frustoconical shape; and

using the action of centrifugal force to impregnate the fiber texture with the first suspension by causing the mold to rotate and varying the speed of rotation of the mold during the impregnation of the fiber texture with the first suspension,

wherein the fiber texture is impregnated with the first suspension by initially imparting a first constant speed of rotation to the mold and then subsequently imparting a second constant speed of rotation to the mold, the second constant speed of rotation being different from the first constant speed of rotation,

wherein the fiber texture that is of frustoconical shape extends from a first distal end to a second distal end, the first distal end defining a first opening that is larger than a second opening defined by the second distal end, the fiber texture tapering continuously from the first distal end to the second distal end,

wherein the first constant speed of rotation is higher than the second constant speed of rotation,

wherein during impregnation of the fiber texture with the first suspension, the speed of rotation of the mold is reduced from the first constant speed of rotation to the second constant speed of rotation without stopping the mold, and

wherein a duration during which the first constant speed of rotation is imparted is different from a duration during which the second constant speed of rotation is imparted.

3. A method according to claim 2 , wherein the direction of rotation of the mold is reversed one or more times during impregnation of the fiber texture with the first suspension and/or during impregnation of the fiber texture with a second suspension.

4. A method according to claim 2 , wherein the first and/or a second suspension is introduced into the inside volume by spraying through one or more spray devices, the one or more spray devices being driven to move in translation and in rotation during the spraying.

5. A method according to claim 2 , wherein the fiber texture is axisymmetric.

6. A method according to claim 2 , wherein the fiber texture is obtained by two-dimensional weaving or by three-dimensional weaving.

7. A method according to claim 2 , wherein the fiber texture includes ceramic yarns of refractory oxide and wherein the particles of the first powder are ceramic particles of refractory oxide.

8. A method of fabricating a composite material part, the method comprising:

impregnating the fiber texture with at least the first suspension by performing a method according to claim 1 ;

eliminating at least a liquid medium of the first suspension impregnating the fiber texture; and

forming a matrix phase densifying the fiber texture at least from the particles of the first powder in order to obtain the composite material part.

9. A method according to claim 8 , wherein the matrix phase is formed in full or in part by sintering the particles of the first powder.

10. A method according to claim 2 , wherein the first constant speed of rotation is maintained for a duration greater than the duration during which the second constant speed of rotation is maintained.

11. A method according to claim 2 , wherein the first and second constant speeds of rotation are selected to obtain a distribution of the solid particles inside said fiber texture that is uniform.

12. A method according to claim 2 , wherein the first and second constant speeds are selected to obtain a predetermined distribution of the solid particles inside said fiber texture.

13. A method according to claim 2 , wherein the first constant speed of rotation is selected to impart sufficient centrifugal force to the first suspension so that the solid particles migrate through the fiber texture into an outer zone of a thickness of the fiber texture and the second constant speed of rotation is selected so that the solid particles migrate into an inner zone of the thickness of the fiber texture.

Assignments (2)
CHANGE OF NAME Recorded Nov 9, 2017
From: SNECMA
To: SAFRAN AIRCRAFT ENGINES
Reel/Frame 044415/0988 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2017
From: GODON, THIERRY; PODGORSKI, MICHAËL
To: SNECMA; SAFRAN
Reel/Frame 044084/0355 →
Priority Claims (1)
FR 1555090 · Jun 4, 2015 · national
Continuity (1)
Related Publication 20180126591A1 · May 10, 2018