Electromagnetic dog clutch
This Application pertains to an electromagnetic dog clutch, including a movable gear sleeve and a fixed toothed sleeve that are engaged to transmit power. The movable gear sleeve is provided with contrate transmission teeth or tooth spaces, and the fixed toothed sleeve is correspondingly provided with contrate tooth spaces or transmission teeth. The transmission teeth have a uniform thickness in a direction of tooth length, tooth spaces that engage with the transmission teeth have a sector-shape in a direction of tooth space length, and the width of two sides of the tooth spaces gradually increases outwardly along the radial direction of the fixed toothed sleeve and gradually decreases inwardly along the radial direction of the fixed toothed sleeve. By employing the engagement of transmission teeth of uniform thickness and sector-shaped tooth spaces, the transmission teeth can more easily engage with the tooth spaces, and more easily realize surface contact.
1. An electromagnetic dog clutch, comprising a movable gear sleeve and a fixed toothed sleeve that are engaged to transmit power, the movable gear sleeve is provided with contrate transmission teeth, and the fixed toothed sleeve is correspondingly provided with contrate tooth spaces, wherein
the contrate transmission teeth have a uniform thickness in a direction of tooth length, the contrate tooth spaces that engage with the contrate transmission teeth have a sector-shape in a direction of tooth space length, and the width of two sides of the contrate tooth spaces gradually increases outwardly along the radial direction of the fixed toothed sleeve and gradually decreases inwardly along the radial direction of the fixed toothed sleeve;
the movable gear sleeve has a center hole, a power output shaft cross the center hole, so the movable gear sleeve is nested on the power output shaft, the movable gear sleeve transmit power to the output shaft through a spline group, and the movable gear sleeve reciprocating moves on the spline group in an axis direction of the power output shaft;
at two ends of the spline group, a centering sleeve is provided between the movable gear sleeve and the power output shaft; the centering sleeve is made of copper alloy material, has a rectangular cross-section, is positioned with respect to the movable gear sleeve with an interference fit, is clearance fitted with the power output shaft, and supports the movable gear sleeve to slide on the power output shaft.
2. The electromagnetic dog clutch according to claim 1 , wherein when cutting the contrate transmission teeth along the direction perpendicular to the radius, obtain a cross section, the cross section of the contrate transmission teeth are rectangular teeth, inverted-cone-shaped teeth, trapezoidal teeth, triangular teeth or circular-arc-shaped teeth, and correspondingly, when cutting the contrate tooth spaces along the direction perpendicular to the radius, obtain a cross section, the cross section of the contrate tooth spaces are rectangular tooth spaces, inverted-cone-shaped teeth spaces, trapezoidal teeth spaces, triangular teeth spaces or circular-arc-shaped teeth spaces.
3. The electromagnetic dog clutch according to claim 2 , wherein when the contrate transmission teeth are rectangular teeth, inverted-cone-shaped teeth or trapezoidal teeth, two sides of a tooth crest are configured to be a fillet, and the fillet radius in a reverse rotation direction of the movable gear sleeve or the fixed toothed sleeve is greater than the fillet radius in a positive rotation direction.
4. The electromagnetic dog clutch according to claim 1 , wherein a limiting plate is fixed at one end of the power output shaft where the movable gear sleeve is amounted, a damping mechanism is provided between the limiting plate and the movable gear sleeve, and the damping mechanism absorbs shock and reduces noise when the limiting plate and the movable gear sleeve collide.
5. The electromagnetic dog clutch according to claim 4 , wherein several blind holes are provided on fitting surfaces between the movable gear sleeve and the limiting plate, rubber columns are installed in the blind holes, the rubber columns protrude from the blind holes and constitute the damping mechanism.
6. The electromagnetic dog clutch according to claim 4 , wherein a rubber gasket is provided on fitting surfaces between the movable gear sleeve and the limiting plate, and the rubber gasket constitutes the damping mechanism.
7. The electromagnetic dog clutch according to claim 1 , wherein the fixed toothed sleeve is circumferentially provided with an electromagnet, and correspondingly the movable gear sleeve is circumferentially provided with an armature; the armature and the movable gear sleeve are manufactured integrally, or manufactured separately and then combined.
8. The electromagnetic dog clutch according to claim 7 , wherein the armature and the movable gear sleeve are manufactured separately and then combined by welding or using a bolt, and the armature is made of No. 10 steel, No. 10 steel is measured under the Chinese standard.
9. An electromagnetic dog clutch, comprising a movable gear sleeve and a fixed toothed sleeve that are engaged to transmit power, the movable gear sleeve is provided with contrate tooth spaces, and the fixed toothed sleeve is correspondingly provided with contrate transmission teeth, wherein
the contrate transmission teeth have a uniform thickness in a direction of tooth length, the contrate tooth spaces that engage with the contrate transmission teeth have a sector-shape in a direction of tooth space length, and the width of two sides of the contrate tooth spaces gradually increases outwardly along the radial direction of the movable gear sleeve and gradually decreases inwardly along the radial direction of the movable gear sleeve;
the movable gear sleeve has a center hole, a power output shaft cross the center hole, so the movable gear sleeve is nested on the power output shaft, the movable gear sleeve transmit power to the output shaft through a spline group, and the movable gear sleeve reciprocating moves on the spline group in an axis direction of the power output shaft;
at two ends of the spline group, a centering sleeve is provided between the movable gear sleeve and the power output shaft; the centering sleeve is made of copper alloy material, has a rectangular cross-section, is positioned with respect to the movable gear sleeve with an interference fit, is clearance fitted with the power output shaft, and supports the movable gear sleeve to slide on the power output shaft.