IP Library › Granted Patent US 11,517,057
Granted Patent B2
US 11,517,057 · App. 15/576,978 · Granted Dec 6, 2022

Mask

Inventors: Kei Yoshida (Osaka, JP); Satoru Furuyama (Osaka, JP); Hajime Ooya (Osaka, JP)
Assignee: NITTO DENKO CORPORATION
A41D13/11A62B18/02A62B23/025
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Quick Facts
Patent No.
US 11,517,057
App. No.
15/576,978
Granted
Dec 6, 2022
Kind
B2
Abstract

The mask of the present disclosure is adapted to be worn on a face including a main body that covers at least a portion of the face, and the main body includes a resin film having air permeability through the thickness thereof. The resin film is a non-porous film having through holes extending through the thickness of the film. The diameter of the through holes is 0.01 μm or more and 30 μm or less. The density of the through holes in the resin film is 10 holes/cm 2 or more and 1×10 8 holes/cm 2 or less. The mask of the present disclosure is completely different in structure from conventional masks, has high flexibility in the design of various properties such as shielding ability, air permeability, transparency, and sound permeability, and is capable, for example, of exhibiting high shielding ability, high air permeability, high transparency, and high sound permeability.

Claims (41)

1. A mask adapted to be worn on a face, the mask comprising:

a transparent main body that covers at least a portion of the face, wherein

the transparent main body comprises a resin film having air permeability through a thickness of the resin film,

the resin film is a non-porous film having through holes extending through the thickness of the resin film,

the resin film of the transparent main body is composed of a transparent material,

the diameter of the through holes is 2 μm to 30 μm,

the density of the through holes in the resin film is 10 holes/cm′ to 1×10 8 holes/cm 2 , and

the air permeability of the resin film is provided solely through the through holes.

2. The mask according to claim 1 , wherein the through holes extend in a direction perpendicular to a principal surface of the resin film.

3. The mask according to claim 1 , wherein a ratio t/R is 1 to 10000, where R denotes the diameter of the through holes and t denotes the thickness of the resin film.

4. The mask according to claim 1 , wherein the air permeability through the thickness of the resin film, as determined by Frazier number measured according to JIS L 1096, is at least 10 cm 3 /(cm 2 ·sec).

5. The mask according to claim 1 , wherein a sound pressure loss across the resin film at a frequency of 1 kHz is at most 5 dB.

6. The mask according to claim 1 , wherein a total light transmittance of the resin film, as measured according to JIS K 7361, is at least 60%.

7. The mask according to claim 1 , wherein the resin film is composed of at least one material selected from polyethylene terephthalate, polycarbonate, polyimide, polyethylene naphthalate, and polyvinylidene fluoride.

8. The mask according to claim 1 , wherein the transparent main body of the mask provides an exterior front face of the mask and an exterior back face of the mask, which opposes the front face of the mask; and

the through holes extend continuously from the exterior front face of the mask to the exterior back face of the mask.

9. The mask according to claim 8 , wherein the diameter of the through holes decrease continuously from the exterior front face of the mask to the exterior back face of the mask.

10. The mask according to claim 8 , wherein longitudinal axes of the through holes are inclined with respect to the exterior front face of the mask and the exterior back face of the mask.

11. The mask according to claim 8 , wherein longitudinal axes of at least some of the through holes intersect each other within the resin film.

12. A mask adapted to be worn on a face, the mask comprising:

a transparent main body that covers at least a portion of the face, wherein

the transparent main body comprises a resin film having air permeability through a thickness of the resin film,

the resin film is a non-porous film having through holes extending through the thickness of the resin film,

the resin film of the transparent main body is composed of a transparent material,

the diameter of the through holes is 0.01 μm to 30 μm,

the density of the through holes in the resin film is 10 holes/cm′ to 1×10 8 holes/cm 2 , and

the air permeability of the resin film is provided solely through the through holes,

wherein the transparent main body of the mask provides an exterior front face of the mask and an exterior back face of the mask, which opposes the front face of the mask,

wherein the through holes extend continuously from the exterior front face of the mask to the exterior back face of the mask, and

wherein a central longitudinal axis of each of the through holes is inclined with respect to the exterior front face of the mask and the exterior back face of the mask.

13. A mask adapted to be worn on a face, the mask comprising:

a transparent main body that covers at least a portion of the face, wherein

the transparent main body comprises a resin film having air permeability through a thickness of the resin film,

the resin film is a non-porous film having through holes extending through the thickness of the resin film,

the resin film of the transparent main body is composed of a transparent material,

the diameter of the through holes is 0.01 μm to 30 μm,

the density of the through holes in the resin film is 10 holes/cm′ to 1×10 8 holes/cm′, and

the air permeability of the resin film is provided solely through the through holes,

wherein the transparent main body of the mask provides an exterior front face of the mask and an exterior back face of the mask, which opposes the front face of the mask,

wherein the through holes extend continuously from the exterior front face of the mask to the exterior back face of the mask, and

wherein a central longitudinal axis of at least one of the through holes intersect a central longitudinal axis of at least another of the through holes at a position within the resin film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2017
From: YOSHIDA, KEI; FURUYAMA, SATORU; OOYA, HAJIME
To: NITTO DENKO CORPORATION
Reel/Frame 044224/0211 →
Priority Claims (1)
JP JP2015-114118 · Jun 4, 2015 · national
Continuity (1)
Related Publication 20180160748A1 · Jun 14, 2018