IP Library Granted Patent US 10,835,847
Granted Patent B2
US 10,835,847 · App. 15/577,954 · Granted Nov 17, 2020

Polymeric membranes for separation of gases

Inventors: W.S. Winston Ho (Columbus, OH); Yuanxin Chen (Columbus, OH)
Assignee: Ohio State Innovation Foundation
B01D39/1623B01D39/1692B01D69/142B01D69/148B01D53/228B01D69/10B01D69/12B01D71/44B01D2239/0654
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Quick Facts
Patent No.
US 10,835,847
App. No.
15/577,954
Granted
Nov 17, 2020
Kind
B2
Abstract

Membranes, methods of making the membranes, and methods of using the membranes are described herein. The membranes can comprise a gas permeable support layer, optionally an inorganic layer disposed on the support, and a selective polymer layer disposed on the inorganic layer. In some cases, the selective polymer layer can comprise an amine-containing polymer and an amino acid salt dispersed within the amine-containing polymer. In other cases, the selective polymer layer comprises a sterically hindered amine-containing polymer, such as a sterically hindered derivative of polyvinylamine. The membranes can be used, for example, to separate gaseous mixtures, such as flue gas.

Claims (43)

1. A membrane comprising:

a gas permeable support layer; and

a selective polymer layer disposed on the gas permeable support layer, wherein the selective polymer layer comprises an amine-containing polymer and an amino acid salt dispersed within the amine-containing polymer;

wherein the amine-containing polymer comprises a monomer having the structure below:

wherein

R 1 and R 2 are, independently for each occurrence, hydrogen, alkyl, alkenyl, alkynyl, aryl, or cycloalkyl, or R 1 and R 2 , together with the nitrogen atom to which they are attached, form a heterocyclic ring, with the proviso that at least one of R 1 and R 2 is not hydrogen.

2. The membrane of claim 1 , wherein the gas permeable support layer comprises a gas permeable polymer selected from the group consisting of polyamides, polyimides, polypyrrolones, polyesters, sulfone-based polymers, polymeric organosilicones, fluorinated polymers, polyolefins, copolymers thereof, and blends thereof.

3. The membrane of claim 2 , wherein the gas permeable polymer comprises polyethersulfone.

4. The membrane of claim 1 , wherein the gas permeable support layer comprises a gas permeable polymer disposed on a base.

5. The membrane of claim 1 , wherein the membrane further comprises:

an inorganic layer disposed on the gas permeable support layer.

6. The membrane of claim 5 , wherein the inorganic layer comprises a plurality of discreet nanoparticles having an average particle size of less than 1 micron.

7. The membrane of claim 6 , wherein the nanoparticles comprise silicate nanoparticles, alumino-silicate nanoparticles, or a combination thereof.

8. The membrane of claim 7 , wherein the nanoparticles comprise zeolite Y nanoparticles.

9. The membrane of claim 6 , wherein the average particle size of the nanoparticles is from 1 nm to 500 nm.

10. The membrane of claim 1 , wherein the membrane exhibits a CO 2 :N 2 selectivity of from 45 to 350 at 57° C. and 1 atm feed pressure.

11. The membrane of claim 1 , wherein the membrane exhibits a CO 2 permeance of from 100 to 2000 GPU at 57° C. and 1 atm feed pressure.

12. The membrane of claim 1 , wherein the amine-containing polymer comprises a sterically hindered derivative of polyvinylamine.

13. The membrane of claim 12 , wherein the sterically hindered derivative of polyvinylamine comprises a polymer having the structure below

wherein

R 1 and R 2 are, independently for each occurrence, hydrogen, alkyl, alkenyl, alkynyl, aryl, or cycloalkyl, or R 1 and R 2 , together with the nitrogen atom to which they are attached, form a heterocyclic ring, with the proviso that at least one of R 1 and R 2 is not hydrogen; and

n is an integer from 10 to 25,000.

14. The membrane of claim 12 , wherein the sterically hindered derivative of polyvinylamine comprises a random copolymer or block copolymer having the structure below

wherein

R 1 and R 2 are, independently for each occurrence, hydrogen, alkyl, alkenyl, alkynyl, aryl, or cycloalkyl, or Ri and R 2 , together with the nitrogen atom to which they are attached, form a heterocyclic ring, with the proviso that at least one of R 1 and R 2 is not hydrogen;

m is an integer from 10 to 10,000; and

n is an integer from 10 to 10,000.

15. The membrane of claim 1 , wherein the amino acid salt comprises a salt of a compound defined by the formula below

wherein, independently for each occurrence in the amino acid, each of R 1 , R 2 , R 3 and R 4 is selected from one of the following

wherein at least one of R 1 -R 4 comprises an amino group,

or R 1 and R 3 , together with the atoms to which they are attached, form a five-membered heterocycle defined by the structure below when n is 1, or a six-membered heterocycle defined by the structure below when n is 2

16. The membrane of claim 1 , wherein the amino acid salt comprises a glycinate salt or an aminoisobutyrate salt.

17. A method for separating a gaseous mixture comprising a first gas and a second gas, the method comprising contacting a membrane defined by claim 1 with the gaseous mixture under conditions effective to afford transmembrane permeation of the first gas.

18. A method of making a membrane comprising, coating an inorganic layer with a selective polymer, wherein the selective polymer comprises an amine-containing polymer and an amino acid salt dispersed within the amine-containing polymer;

wherein the amine-containing polymer comprises a monomer having the structure below:

wherein

R 1 and R 2 are, independently for each occurrence, hydrogen, alkyl, alkenyl, alkynyl, aryl, or cycloalkyl, or R 1 and R 2 , together with the nitrogen atom to which they are attached, form a heterocyclic ring, with the proviso that at least one of R 1 and R 2 is not hydrogen.

19. A method of making a membrane comprising,

depositing a nanoparticle dispersion on a gas permeable support layer to form an inorganic layer disposed on the gas permeable support layer; and

coating the inorganic layer with a selective polymer, wherein the selective polymer comprises an amine-containing polymer and an amino acid salt dispersed within the amine-containing polymer;

wherein the amine-containing polymer comprises a monomer having the structure below:

wherein

R 1 and R 2 are, independently for each occurrence, hydrogen, alkyl, alkenyl, alkynyl, aryl, or cycloalkyl, or R 1 and R 2 , together with the nitrogen atom to which they are attached, form a heterocyclic ring, with the proviso that at least one of R 1 and R 2 is not hydrogen.

Assignments (2)
CONFIRMATORY LICENSE Recorded Aug 28, 2020
From: OHIO STATE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 053637/0977 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: HO, W.S. WINSTON; CHEN, YUANXIN
To: OHIO STATE INNOVATION FOUNDATION
Reel/Frame 044396/0848 →
Continuity (2)
Provisional Application 62168410 · May 29, 2015
Related Publication 20180147513A1 · May 31, 2018
Cited By (1)
US 12,447,436