IP Library › Granted Patent US 10,062,568
Granted Patent B2
US 10,062,568 · App. 15/587,551 · Granted Aug 28, 2018

Chemical vapor deposition method for fabricating two-dimensional materials

Inventors: Nigel Pickett (Manchester, GB); Ombretta Masala (Manchester, GB); Nicky Prabhudas Savjani (Manchester, GB)
Assignee: Nanoco Technologies, Ltd.
H01L21/02568C23C16/305C23C16/46C30B29/46C30B29/60H01L21/0262
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Quick Facts
Patent No.
US 10,062,568
App. No.
15/587,551
Granted
Aug 28, 2018
Kind
B2
Abstract

A method of synthesis of two-dimensional metal chalcogenide monolayers, such as WSe 2 and MoSe 2 , is based on a chemical vapor deposition approach that uses H 2 Se or alkyl or aryl selenide precursors to form a reactive gas. The gaseous selenium precursor may be introduced into a tube furnace containing a metal precursor at a selected temperature, wherein the selenium and metal precursors react to form metal chalcogenide monolayers.

Claims (23)

1. A method of synthesizing a metal chalcogenide nanosheet comprising:

placing a solid metal precursor in a receptacle;

placing the solid-metal precursor-containing receptacle in a reaction chamber;

transmitting a gaseous selenium precursor through the reaction chamber;

reacting the gaseous selenium precursor with the metal precursor; and

forming the metal chalcogenide nanosheet on a substrate, the substrate being independent of the receptacle.

2. The method of claim 1 , wherein the metal chalcogenide nanosheet is selected from the group consisting of: WSe 2 ; MoSe 2 ; NbSe 2 ; PtSe 2 ; ReSe 2 ; TaSe 2 ; TiSe 2 ; ZrSe 2 ; ScSe 2 ; VSe 2 ; GaSe; Ga 2 Se 3 ; Bi 2 Se 3 ; GeSe; InSe; In 2 Se 3 ; SnSe 2 ; SnSe; SbSe 3 ; ZrSe 3 ; MnIn 2 Se 4 ; MgIn 2 Se 4 ; Pb 2 Bi 2 Se 5 ; SnPSe 3 ; and PdPSe; and alloys and doped derivatives thereof.

3. The method of claim 1 , wherein the metal precursor is selected from the group consisting of: a metal; a metal diselenide bulk powder; a metal oxide; an inorganic precursor; an organometallic precursor; a metal alkyl precursor; an ethylhexanoate salt; and bis(ethylbenzene)molybdenum.

4. The method of claim 1 , wherein the gaseous selenium precursor is selected from the group consisting of: H 2 Se; an alkyl selenide; and an aryl selenide.

5. The method of claim 1 , further comprising reacting the gaseous selenium precursor with the metal precursor in the presence of a reducing gas.

6. The method of claim 1 , further comprising reacting the gaseous selenium precursor with the metal precursor in the presence of H 2 S.

7. The method of claim 1 , wherein the gaseous selenium precursor is mixed with a ligand.

8. The method of claim 7 , wherein the ligand is selected from the group consisting of: an alkane thiol; an alkane selenol; and a combination of an alkane thiol and an alkane selenol.

9. The method of claim 1 , wherein the reaction chamber is a chemical vapor deposition reactor.

10. The method of claim 1 , further comprising reacting the gaseous selenium precursor and the metal precursor at a temperature, or a range of temperatures, between 100° C. and 550° C.

11. The method of claim 1 , further comprising reacting the gaseous selenium precursor and the metal precursor at a temperature, or a range of temperatures, above 550° C.

12. The method of claim 1 , further comprising reacting the gaseous selenium precursor and the metal precursor in the presence of an inert carrier gas.

13. The method of claim 1 , wherein the nanosheet has lateral dimensions less than 10 nm.

14. The method of claim 1 , wherein the nanosheet has lateral dimensions between 10 nm and 100 μm.

15. The method of claim 1 , wherein the nanosheet has lateral dimensions greater than 100 μm.

16. The method of claim 1 , wherein reacting the gaseous selenium precursor with the metal precursor is conducted at a pressure below atmospheric pressure.

17. The method of claim 1 , wherein reacting the gaseous selenium precursor with the metal precursor is conducted at atmospheric pressure.

18. The method of claim 1 , wherein reacting the gaseous selenium precursor with the metal precursor is conducted at a pressure above atmospheric pressure.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2023
From: NANOCO 2D MATERIALS LIMITED
To: SAMSUNG ELECTRONICS CO. LTD
Reel/Frame 062908/0580 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: PICKETT, NIGEL; MASALA, OMBRETTA; SAVJANI, NICKY PRABHUDAS
To: NANOCO TECHNOLOGIES LTD.
Reel/Frame 053883/0102 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2020
From: NANOCO TECHNOLOGIES LIMITED
To: NANOCO 2D MATERIALS LIMITED
Reel/Frame 053886/0696 →
Continuity (2)
Provisional Application 62336228 · May 13, 2016
Related Publication 20170330748A1 · Nov 16, 2017
Cited By (1)
US 12,618,146