IP Library Granted Patent US 10,505,164
Granted Patent B2
US 10,505,164 · App. 15/589,170 · Granted Dec 10, 2019

Low-floor electric vehicle

Inventors: Dale Hill (New Braunfels, TX); Michael Walker (Daly City, CA); Shaun Onorato (Superior, CO); Donald Morris (Littleton, CO); Stephen Misencik (Raleigh, NC); John Winkel (Thornton, CO)
Assignee: Proterra Inc.
H01M2/1083B60K1/04B60L3/0046B60L50/62B60L50/64B60L50/66B60L53/11B60L58/18B60L58/21B60L58/26B60R16/04B60W10/24B62D29/00B62D29/02B62D47/02H01M2/1077H01M2/206H01M4/485H01M10/052H01M10/42H01M10/4207H01M10/613B60K6/20B60K2001/0438B60L2200/18B60L2200/26B60L2200/28B60L2270/40B60Y2200/14B60Y2200/1432B60Y2200/15H01M2010/4271H01M2220/20Y02E60/122Y02T10/6217Y02T10/6269Y02T10/7005Y02T10/7011Y02T10/7061Y02T10/7072Y02T10/7077Y02T90/121Y02T90/128Y02T90/14
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Quick Facts
Patent No.
US 10,505,164
App. No.
15/589,170
Granted
Dec 10, 2019
Kind
B2
Abstract

The invention provides for a high occupancy or heavy-duty vehicle with a battery propulsion power source, which may include lithium titanate batteries. The vehicle may be all-battery or may be a hybrid, and may have a composite body. The vehicle battery system may be housed within the floor of the vehicle and may have different groupings and arrangements.

Claims (31)

1. A low-floor electric bus comprising:

a body;

a floor; and

a plurality of battery packs mounted under the floor of the low-floor electric bus such that (a) one or more of the plurality of battery packs form exposed surfaces of an underside of the low-floor electric bus and (b) between a front axle and a rear axle of the bus, the floor inside the bus under passenger seats is substantially level with the floor not under the passenger seats, wherein each battery pack of the plurality of battery packs includes a cooling plate adapted to cool the battery pack.

2. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of packs has a height of 8 inches or less.

3. The low-floor electric bus of claim 2 , wherein each battery pack of the plurality of battery packs has a height of 6.75 inches or less.

4. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of battery packs includes a box that encloses contents of the battery pack.

5. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of battery packs includes multiple battery modules, and each battery module includes multiple battery cells.

6. The low-floor electric bus of claim 1 , wherein each battery pack of the plurality of battery packs is positioned in a cavity under the floor.

7. The low-floor electric bus of claim 1 , wherein the plurality of battery packs includes a plurality of lithium titanate battery packs.

8. The low-floor electric bus of claim 1 , wherein the cooling plate is adapted to cool the battery pack using active cooling.

9. The low-floor electric bus of claim 1 , wherein the cooling plate is adapted to circulate a fluid therethrough.

10. The low-floor electric bus of claim 1 , further including a thermal shield on a side of the plurality of battery packs opposite the floor.

11. A low-floor electric bus, comprising:

a body;

a floor; and

a plurality of battery packs positioned under the floor of the low-floor electric bus such that the floor has a low-floor configuration, wherein the floor inside the bus between a front axle and a rear axle is substantially flat and one or more of the plurality of battery packs form exposed surfaces of an underside of the low-floor electric bus, and wherein each battery pack of the plurality of battery packs is fluidly coupled to a cooling system of the bus.

12. The low-floor electric bus of claim 11 , wherein the plurality of battery pack include one or more lithium titanate battery packs.

13. The low-floor electric bus of claim 12 , wherein the plurality of battery packs include at least one battery pack having a chemistry different from the one or more lithium titanate battery packs.

14. The low-floor electric bus of claim 12 , wherein each battery pack of the one or more lithium titanate battery packs has a height of 8 inches or less.

15. The low-floor electric bus of claim 11 , wherein each battery pack of the plurality of battery packs includes multiple battery modules, and each battery module includes multiple battery cells.

16. The low-floor electric bus of claim 11 , wherein the one or more cavities permit mounting of the plurality of battery packs into the one or more cavities from below an underside of the low-floor electric bus.

17. A low-floor electric bus, comprising:

a body;

a drive motor;

a bus cooling system;

a floor; and

a battery power source configured to provide power to the drive motor, the battery power source including a plurality of battery packs under the floor of the low-floor electric bus such that the floor inside the bus in an area that extends the width of the bus between a front axle and a rear axle is substantially flat and one or more of the plurality of battery packs form exposed surfaces of an underside of the low-floor electric bus, wherein each battery pack of the plurality of battery packs is fluidly coupled to the bus cooling system.

18. The low-floor electric bus of claim 17 , wherein each battery pack of the plurality of battery packs have a height of 8 inches or less.

19. The low-floor electric bus of claim 17 , wherein each battery pack of the plurality of battery packs is mounted in a cavity formed under the floor.

20. The low-floor electric bus of claim 17 , wherein the plurality of battery packs includes one or more lithium titanate battery packs.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2026
From: PHOENIX MOTOR, INC.
To: PHOENIXEV INC.
Reel/Frame 074190/0454 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2026
From: PROTERRA OPERATING COMPANY, INC.
To: PHOENIX MOTOR, INC.
Reel/Frame 074121/0828 →
CHANGE OF NAME Recorded Nov 3, 2023
From: PROTERRA INC.
To: PROTERRA OPERATING COMPANY, INC.
Reel/Frame 065455/0191 →
SECURITY INTEREST Recorded Aug 17, 2020
From: PROTERRA INC.
To: CSI GP I LLC, AS COLLATERAL AGENT
Reel/Frame 053519/0441 →
CHANGE OF NAME Recorded Jun 3, 2019
From: PROTERRA LLC
To: PROTERRA INC.
Reel/Frame 049350/0538 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2019
From: HILL, DALE; WALKER, MICHAEL; ONORATO, SHAUN; MORRIS, DONALD; MISENCIK, STEPHEN; WINKEL, JOHN
To: PROTERRA LLC
Reel/Frame 049350/0586 →
Continuity (5)
Continuation 14992900 · Jan 11, 2016
Continuation 13887135 · May 3, 2013
Continuation 12459074 · Jun 26, 2009
Provisional Application 61076480 · Jun 27, 2008
Related Publication 20180006283A1 · Jan 4, 2018
Cited By (1)
US 12,508,890