Radial conduit cutting system
What is presented is a high power igniter comprising an igniter housing adapted to be positioned in a conduit. The igniter housing comprises a containment sub and a nozzle sub that releasably secure to each other. A high wattage heater located in the igniter housing comprises a combustible pellet insertable into the igniter housing for creating a flow of heated gas when the combustible pellet is ignited with a pellet igniting device while the high power igniter is in use. The high power igniter is free from a loose powdered form of combustible material when the combustible pellet is in the igniter housing. The nozzle sub directs the flow of heated gas in the system.
1. An igniter comprising:
an igniter housing adapted to be positioned in a conduit, said igniter housing comprising a containment sub and a nozzle sub that are releasably secured to each other;
a heater in said igniter housing comprising:
a combustible pellet insertable into said igniter housing, said combustible pellet for creating a flow of heated gas when said combustible pellet is ignited while said igniter is in use;
said igniter is free from a loose powdered form of combustible material when said combustible pellet is in said igniter housing; and
a pellet igniting device; and
said nozzle sub for directing the flow of heated gas.
2. The igniter of claim 1 wherein said igniter housing is made from alloy steel or hardened steel or both.
3. The igniter of claim 1 wherein said nozzle sub is adapted to releasably secure to a cutting apparatus.
4. The igniter of claim 1 wherein said heater further comprising a fireproof and non-conductive heat tube.
5. The igniter of claim 1 wherein:
said pellet igniting device is a length of resistance wire;
said heater further comprising:
an insulation sleeve for encapsulating said combustible pellet and ensuring the flow of heated gas is directed correctly;
said insulation sleeve having an electrical contact;
a fireproof and non-conductive heat tube in said insulation sleeve; and
said pellet igniting device is affixed longitudinally around the perimeter of said heat tube.
6. The igniter of claim 1 wherein:
said pellet igniting device is a length of resistance wire;
said heater further comprising:
an insulation sleeve for encapsulating said combustible pellet and ensuring the flow of heated gas is directed correctly;
said insulation sleeve having an electrical contact;
a fireproof and non-conductive heat tube in said insulation sleeve; and
said pellet igniting device is affixed externally around said heat tube.
7. The igniter of claim 1 wherein:
said pellet igniting device is a length of resistance wire;
the central axis of said combustible pellet has an axial hole;
said heater further comprising:
an insulation sleeve for encapsulating said combustible pellet and ensuring the flow of heated gas is directed correctly;
said insulation sleeve having an electrical contact;
a fireproof and non-conductive heat shaft fitting in said axial hole; and
said pellet igniting device is affixed to said heat shaft through said axial hole.
8. The igniter of claim 1 wherein:
said heater further comprising:
an insulation sleeve for encapsulating said combustible pellet and ensuring the flow of heated gas is directed correctly;
said insulation sleeve having an electrical contact;
said pellet igniting device is a length of resistance wire affixed to the inner surface of said insulation sleeve.
9. The igniter of claim 1 wherein:
said pellet igniting device is a length of resistance wire;
said heater further comprising:
an insulation sleeve for encapsulating said combustible pellet and ensuring the flow of heated gas is directed correctly;
said insulation sleeve having an electrical contact; and
said pellet igniting device is affixed to said combustible pellet.
10. The igniter of claim 1 wherein:
the central axis of said combustible pellet has an axial hole;
said pellet igniting device is a cartridge heater insertable into said axial hole.
11. The igniter of claim 1 wherein said pellet igniting device is a halogen lamp.
12. The igniter of claim 1 wherein said combustible pellet is compacted to between 90 percent and 99 percent of its theoretical density.
13. The igniter of claim 1 wherein said combustible pellet is made from the group consisting of thermite, oxidizers, carbon-based fuels, Teflon, and viton.
14. The igniter of claim 1 wherein said containment sub secures to a cable head assembly for connecting said igniter to an external power source.
15. The igniter of claim 1 further comprising a containment seal for securely positioning said combustible pellet in said igniter housing.
16. The igniter of claim 1 further comprising a containment seal for securely positioning said combustible pellet in said igniter housing, said containment seal for preventing said pellet igniting device from contacting either said nozzle sub or said containment sub.