IP Library Granted Patent US 10,749,070
Granted Patent B2
US 10,749,070 · App. 15/592,658 · Granted Aug 18, 2020

Method of forming a P-type layer for a light emitting device

Inventors: Isaac Wildeson (San Jose, CA); Erik Charles Nelson (San Jose, CA); Parijat Deb (San Jose, CA)
Assignee: LUMILEDS LLC
H01L33/0075H01L27/15H01L33/0008H01L33/0025H01L33/0062H01L33/0095H01L33/025H01L33/04H01L33/22H01L33/24H01L33/30
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Quick Facts
Patent No.
US 10,749,070
App. No.
15/592,658
Filed
May 11, 2017
Granted
Aug 18, 2020
Kind
B2
Art Unit
2813
USPC
438/44
Abstract

In a method according to embodiments of the invention, a semiconductor structure including a III-nitride light emitting layer disposed between a p-type region and an n-type region is grown. The p-type region is buried within the semiconductor structure. A trench is formed in the semiconductor structure. The trench exposes the p-type region. After forming the trench, the semiconductor structure is annealed.

Claims (39)

1. A method comprising:

growing a semiconductor structure comprising at least one III-nitride light emitting layer, at least one p-type region and at least one n-type region, the at least one p-type region being buried below the at least one n-type region within the semiconductor structure, selectively growing the semiconductor structure to form a trench that exposes a portion of the at least one p-type region; and

after forming the trench, annealing the semiconductor structure, wherein selectively growing the semiconductor structure comprises:

forming a plurality of sections of mask material on a surface of the at least one p-type region;

growing the semiconductor structure around the plurality of sections of mask material; and

after said growing the semiconductor structure around the plurality of sections of mask material, removing the plurality of sections of mask material.

2. The method of claim 1 , further comprising, after said annealing the semiconductor structure, filling the trench with an insulating material.

3. The method of claim 2 , further comprising filling the trench with an insulating material such that the insulating material is in contact with the at least one n-type region and the at least one p-type region.

4. The method of claim 1 , further comprising:

disposing a metal in the trench, wherein the metal is in direct contact with a first portion of the semiconductor structure in the trench, and an insulating layer is disposed between the metal and a second portion of the semiconductor structure in the trench.

5. The method of claim 1 , further comprising forming a plurality of trenches.

6. The method of claim 5 , wherein each trench is completely surrounded by at least a portion of the semiconductor structure that is uninterrupted by the trench.

7. The method of claim 5 , wherein nearest neighbor trenches are spaced less than twice a maximum length of diffusion of hydrogen during said annealing the semiconductor structure.

8. The method of claim 1 , wherein the semiconductor structure comprises a tunnel junction.

9. The method of claim 1 , wherein the at least one p-type region is buried below the at least one n-type region such that the entire at least one p-type region is buried below the at least one n-type region.

10. The method of claim 1 , wherein the trench extends through the semiconductor structure.

11. The method of claim 1 , wherein removing the plurality of sections of mask material comprises completely removing the plurality of sections of mask material.

12. A method of forming a device, the method comprising:

growing a p-type layer;

forming a mask layer in contact with at least one portion of the p-type layer, the mask layer enabling removal of hydrogen from the p-type layer;

growing a n-type layer on the mask layer and the p-type layer;

annealing the device; and

forming at least one embedded trench by removing the mask layer, the at least one embedded trench exposing the at least one portion of the p-type layer to an ambient environment.

13. The method of claim 12 , wherein the at least one embedded trench is a lateral embedded trench.

14. The method of claim 12 , wherein the at least one embedded trench is a vertical embedded trench.

15. The method of claim 12 , wherein the at least one embedded trench is a combination of lateral embedded trenches and vertical embedded trenches.

16. The method of claim 12 , wherein the mask layer is a plurality of mask regions, each mask region being in contact with a portion of the p-type layer.

17. The method of claim 12 , further comprising:

filling the at least one trench with an insulating material.

18. The method of claim 12 , wherein the at least one embedded trench is surrounded by portions of at least one of the p-type layer or n-type layer that are uninterrupted by the at least one embedded trench.

19. The method of claim 12 , wherein nearest neighbor trenches are spaced less than twice a maximum length of diffusion of hydrogen during an annealing process.

20. The method of claim 12 , further comprising:

growing tunnel junctions on the p-type layer.

21. A method comprising:

growing a semiconductor structure comprising at least one III-nitride light emitting layer, at least one p-type region and at least one n-type region, the at least one p-type region being buried below the at least one n-type region within the semiconductor structure, selectively growing the semiconductor structure to form a plurality of trenches that expose a portion of the at least one p-type region, such that at least one trench extends through the at least one n-type region and terminates at a bottom comprising the at least one p-type region; and

after forming the plurality of trenches, annealing the semiconductor structure, wherein each trench is completely surrounded by at least a portion of the semiconductor structure that is uninterrupted by the trench.

22. A method comprising:

growing a semiconductor structure comprising at least one III-nitride light emitting layer, at least one p-type region and at least one n-type region, the at least one p-type region being buried below the at least one n-type region within the semiconductor structure, selectively growing the semiconductor structure to form a plurality of trenches that expose a portion of the at least one p-type region, such that at least one trench extends through the at least one n-type region and terminates at a bottom comprising the at least one p-type region; and

after forming the plurality of trenches, annealing the semiconductor structure, wherein nearest neighbor trenches are spaced less than twice a maximum length of diffusion of hydrogen during said annealing the semiconductor structure.

Assignments (6)
SECURITY INTEREST Recorded Jan 30, 2026
From: LUMILEDS LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 074572/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2025
From: LUMILEDS LLC
To: LUMILEDS SINGAPORE PTE. LTD.
Reel/Frame 071888/0086 →
RELEASE OF SECURITY INTEREST Recorded Jan 29, 2025
From: SOUND POINT AGENCY LLC
To: LUMILEDS LLC; LUMILEDS HOLDING B.V.
Reel/Frame 070046/0001 →
SECURITY INTEREST Recorded Jan 5, 2023
From: LUMILEDS LLC; LUMILEDS HOLDING B.V.
To: SOUND POINT AGENCY LLC
Reel/Frame 062299/0338 →
SECURITY INTEREST Recorded Jul 7, 2017
From: LUMILEDS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 043108/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2017
From: WILDESON, ISAAC; NELSON, ERIK CHARLES; DEB, PARIJAT
To: LUMILEDS LLC
Reel/Frame 042340/0521 →
Priority Claims (1)
EP 16179661 · Jul 15, 2016 · regional
Continuity (2)
Provisional Application 62339448 · May 20, 2016
Related Publication 20170338373A1 · Nov 23, 2017
Cited By (1)
US 12,494,155