IP Library Granted Patent US 10,136,638
Granted Patent B2
US 10,136,638 · App. 15/592,922 · Granted Nov 27, 2018

Synthetic polymer film whose surface has microbicidal activity, multilayer structure having synthetic polymer film, sterilization method with the use of surface of synthetic polymer film, method for reactivating surface of synthetic polymer film, mold for production of synthetic polymer film, and mold manufacturing method

Inventors: Miho Yamada (Sakai, JP); Kiyoshi Minoura (Sakai, JP); Takahiro Nakahara (Sakai, JP); Seiji Takami (Sakai, JP)
Assignee: SHARP KABUSHIKI KAISHA
A01N25/34A01N37/02A01N37/06A01N47/10A01N61/00A61L2/232A61L9/00B08B1/006B08B3/08B08B11/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,136,638
App. No.
15/592,922
Granted
Nov 27, 2018
Kind
B2
Abstract

A synthetic polymer film ( 34 A), ( 34 B) having a surface which has a plurality of first raised portions ( 34 Ap), ( 34 Bp), wherein a two-dimensional size of the plurality of first raised portions ( 34 Ap), ( 34 Bp) is in a range of more than 20 nm and less than 500 nm when viewed in a normal direction of the synthetic polymer film ( 34 A), ( 34 B); and the surface has a microbicidal effect.

Claims (17)

1. A method for treating a gas or liquid by bringing the gas or liquid into contact with a surface of a synthetic polymer film comprising the surface which has a plurality of first raised portions, wherein a two-dimensional size of the plurality of first raised portions is in a range of more than 20 nm and less than 500 nm when viewed in a normal direction of the synthetic polymer film;

a static contact angle of the surface with respect to hexadecane is not more than 51°;

the surface is treated with an oil, which contacts the plurality of first raised portions, and wherein a distance from a surface of the oil to tip ends of the plurality of first raised portions is not more than 10 μm; and

the surface has a microbicidal effect, thereby reducing a number of microorganisms in the gas or liquid.

2. The method for treating the gas or liquid of claim 1 , wherein a static contact angle of the surface with respect to hexadecane is not more than 31°.

3. The method for treating the gas or liquid of claim 1 , wherein a static contact angle of the surface with respect to water is not more than 133°.

4. The method for treating the gas or liquid of claim 1 , wherein an adjoining distance of the plurality of first raised portions is more than 20 nm and not more than 1000 nm.

5. The method for treating the gas or liquid of claim 1 , wherein a height of the plurality of first raised portions is not less than 50 nm and less than 500 nm.

6. The method for treating the gas or liquid of claim 1 , wherein the plurality of first raised portions are capable of warping when coming in contact with a microorganism.

7. The method for treating the gas or liquid of claim 1 , wherein a normal to a lateral surface of the plurality of first raised portions forms an inclination angle with respect to a direction perpendicular to the normal direction of the synthetic polymer film, and the inclination angle varies continuously or discontinuously with respect to a distance from a tip end of the plurality of first raised portions in the normal direction of the synthetic polymer film.

8. The method for treating the gas or liquid of claim 1 , wherein the synthetic polymer film further comprises a lubricant.

9. The method for treating the gas or liquid of claim 8 , a HLB value of the lubricant is less than 7.

10. The method for treating the gas or liquid of claim 1 , wherein the surface is treated with a mold releasing agent.

11. The method for treating the gas or liquid of claim 1 , wherein the synthetic polymer film and the plurality of first raised portions are comprised of a common UV-curable resin material and are made by rolling over a moth-eye mold having a surficial nanostructure, which imprints the plurality of first raised portions on the synthetic polymer film.

12. The method for treating the gas or liquid of claim 1 , wherein the synthetic polymer film further comprises a cured UV-curable resin material.

13. The method for treating the gas or liquid of claim 1 , wherein the synthetic polymer film further comprises an acrylic resin.

14. The method for treating the gas or liquid of claim 12 , wherein the UV-curable resin material comprises a urethane acrylate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2017
From: YAMADA, MIHO; MINOURA, KIYOSHI; NAKAHARA, TAKAHIRO; TAKAMI, SEIJI
To: SHARP KABUSHIKI KAISHA
Reel/Frame 042457/0029 →
Priority Claims (3)
JP 2014-088092 · Apr 22, 2014 · national
JP 2014-122774 · Jun 13, 2014 · national
JP 2014-261160 · Dec 24, 2014 · national
Continuity (2)
Continuation 14771833
Related Publication 20170238539A1 · Aug 24, 2017