IP Library Granted Patent US 10,632,678
Granted Patent B2
US 10,632,678 · App. 15/597,204 · Granted Apr 28, 2020

Rapid production apparatus with production orientation determination

Inventors: Eliahu M. Kritchman (Tel-Aviv, IL); Stanislav Shtilerman (Modiln, IL)
Assignee: Stratasys Ltd.
B29C64/386B29C64/00B29C64/106G05B19/4099G06F17/50B33Y10/00B33Y40/00
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Quick Facts
Patent No.
US 10,632,678
App. No.
15/597,204
Granted
Apr 28, 2020
Kind
B2
Abstract

A method of producing an object by sequentially printing layers of construction material one on top of the other, the method comprising: providing the construction material at a first lower temperature; flowing the construction material through a heated flow path in a flow structure to heat the construction material and delivering the heated construction material to a heated reservoir in a printing head; and dispensing the heated construction material from the reservoir to build the object layer by layer.

Claims (32)

1. A method of simultaneously producing a plurality of objects by sequentially printing thin layers of construction material one on top of the other in a stacking direction Z on a surface of a construction platform, the method comprising:

determining a build configuration for producing the plurality of objects by determining projection of each of the plurality of objects on the Y-Z plane and positioning the plurality of objects in descending height order, wherein the height is defined along the Z direction; and

producing the plurality of objects by printing the construction material in a first pass while moving parallel to a scanning direction X and, as required, in an additional pass while moving parallel to the first pass displaced therefrom along a displacement direction Y.

2. The method of claim 1 , wherein the plurality of objects are positioned in the height order along the X direction.

3. The method of claim 1 , comprising positioning at least one of the plurality of objects on the platform in an orientation that has the lowest center of mass.

4. The method of claim 1 , comprising positioning at least one of the plurality of objects on the platform in an orientation having a projection in the Y-Z plane spanning the smallest area.

5. The method of claim 4 , wherein the at least one of the plurality of objects is the object associated with the largest dimension in the Z direction.

6. The method of claim 1 , comprising:

selecting a first object from the plurality of objects:

determining projection of the first object in the X-Y plane;

determining coordinates of a centroid of the projection in the X-Y plane;

positioning the first object on the platform so that the projection is on the platform and the coordinates of centroid are minima.

7. The method of claim 6 , wherein the first object has the largest height on the platform in the Z direction.

8. The method of claim 7 , comprising positioning a second object from the plurality of objects adjacent to the first object, wherein the second object has a second largest height on the platform in the Z-direction.

9. The method of claim 1 comprising:

comparing the projections of the plurality of objects in the Y-Z plane; and

positioning each of the plurality of the objects along the Y direction based on the comparing, wherein the positioning is configured to increase overlap of the projections.

10. The method of claim 9 , wherein the positioning is configured to increase overlap along the Z direction.

11. The method of claim 1 , comprising aligning a first rising edge of a first of the plurality of objects with a second rising edge of a second of the plurality of objects.

12. A method of simultaneously producing a plurality of objects by sequentially printing thin layers of construction material one on top of the other in a stacking direction Z on a surface of a construction platform, the method comprising:

determining a build configuration for producing each of the plurality objects which defines an orientation of each of the objects on the platform; and

positioning a first object with the largest height in the Z direction on the platform;

positioning each of the other of the plurality objects on the platform along a scanning direction X in order of descending height; and

producing the plurality of objects by printing the construction material in a first pass parallel to a scanning direction X and, as required, in an additional pass parallel to the first pass displaced therefrom along a displacement direction Y.

13. The method according to claim 12 , wherein each of the other of the plurality objects are positioned along the Y direction to maximize overlap of the projections of each of the plurality of objects in the Y-Z plane.

14. The method of claim 12 , wherein the first object is positioned on the platform in an orientation with the smallest area of projection in the Y-Z plane.

15. The method of claim 12 , wherein the first object is positioned on the platform with an orientation that has the lowest center of mass.

16. The method of claim 12 , wherein the plurality of objects are positioned on the platform in an orientation associated with a minimum number of passes required to produce the plurality of objects.

17. A method of simultaneously producing a plurality of objects by sequentially printing thin layers of construction material one on top of the other in a stacking direction Z on a surface of a construction platform, the method comprising:

determining a build configuration for producing the plurality of objects which defines a position and orientation of each of the plurality of objects on the platform;

producing the plurality of objects by printing the construction material in a first pass parallel to a scanning direction X and, as required, in an additional pass parallel to the first pass displaced therefrom along a displacement direction Y, wherein a Y coordinate of at least one pass on one layer is different from that of any of the passes on a lower layer; and

positioning the plurality of objects on the platform in height order, wherein the plurality of objects are positioned in the height order along the X direction.

Assignments (3)
CHANGE OF NAME Recorded May 30, 2017
From: OBJET LTD.
To: STRATASYS LTD.
Reel/Frame 042525/0221 →
CHANGE OF NAME Recorded May 29, 2017
From: OBJET GEOMETRIES LTD.
To: OBJET LTD.
Reel/Frame 042521/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2017
From: KRITCHMAN, ELIAHU M.; SHTILERMAN, STANISLAV
To: OBJET GEOMETRIES LTD.
Reel/Frame 042520/0812 →
Continuity (4)
Continuation 14330073 · Jul 14, 2014
Continuation 13541811 · Jul 5, 2012
Division 12529377
Related Publication 20170246851A1 · Aug 31, 2017