Inline cycle fuse
A system and method of predicting impending failure of a pressure vessel include a pressure vessel, a fluid source, a line coupled to the pressure vessel and to the fluid source, an apparatus, a sensor and a controller. The apparatus includes a conduit and a containment structure. The containment structure includes a cavity separated from an interior of the conduit by a portion of a conduit wall of the conduit. The sensor is configured to determine a value of a physical property in the cavity. The controller is in signal communication with the sensor and configured to detect a change in the value. The method includes determining a first value of a physical property in the cavity, experiencing a failure of the conduit wall, determining a second value of the physical property in the cavity, and detecting a difference between the first and second values.
1. A method of predicting impending failure of a pressure vessel, the method including:
fluidly connecting the pressure vessel to a source of pressurized fluid via a line;
fluidly connecting an apparatus to the line between the pressure vessel and the source, the apparatus including:
a conduit having a conduit wall, wherein the conduit is configured for fluid connection to the line; and
a containment structure including a cavity separated from an interior of the conduit by a portion of the conduit wall;
determining a first value of a physical property in the cavity of the containment structure;
experiencing a failure of the conduit wall that permits the fluid to flow from the interior of the conduit into the cavity;
determining a second value of the physical property in the cavity;
detecting a difference between the first and second values; and
calibrating the failure of the conduit wall to occur at a pre-determined percentage of an estimated useful life of the pressure vessel.
2. The method of claim 1 further including determining whether the difference exceeds a pre-determined threshold difference.
3. The method of claim 2 further including:
determining that the difference exceeds a pre-determined threshold difference; and
relaying a signaling to a user.
4. The method of claim 2 further including:
determining that the difference exceeds a pre-determined threshold difference; and
closing a valve between the source and the pressure vessel.
5. The method of claim 4 wherein closing the valve is accomplished automatically by a controller.
6. The method of claim 1 wherein the physical property is selected from the group consisting of pressure, temperature, acoustic emission, conductivity, resistance, capacitance, optical, and substance concentration.