IP Library › Granted Patent US 10,308,791
Granted Patent B2
US 10,308,791 · App. 15/617,775 · Granted Jun 4, 2019

Damping-imparting composition having high impact durability at low temperature

Inventors: Makoto Ohkubo (Yokohama, JP); Shingo Tsuno (Yokohama, JP); Takao Tsukimori (Toyota, JP)
Assignee: Henkel AG & Co. KGaA
C08L9/00C08J9/0061C08J9/103C08J9/106C08K3/06C08K5/00C08L21/00C08L45/00C08L47/00C09K3/00G10K11/16G10K11/162C08J2203/04C08J2203/18C08J2309/00C08J2409/00C08J2409/06C08J2465/00C08L2203/14C08L2205/035
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,308,791
App. No.
15/617,775
Granted
Jun 4, 2019
Kind
B2
Abstract

The present invention relates to a thermally curable composition comprising: (a1) a solid rubber in an amount of 2.5% by mass or more, (a2) an olefinic double bond-containing polymer which is liquid or pasty at 22° C. in an amount of less than 5% by mass, (a3) a hydrocarbon resin in an amount of, in total with said component (a2), 5% by mass or more and 20% by mass or less, and (a4) a liquid polydiene in an amount of 15% by mass or more based on the total mass of the composition as a component (a); and at least one selected from the group consisting of the following (b1) to (b3): (b1) sulfur and one or more accelerator(s), (b2) peroxidic vulcanization system or disulfidic vulcanization system, and (b3) quinones, quinone dioximes or dinitrosobenzene, as a vulcanization system (b).

Claims (40)

1. A thermally curable composition, comprising:

Component (a) comprised of:

(a1) a solid rubber in an amount of between 2.5% and 8% by mass;

(a2) an olefinic double bond-containing polymer which is liquid or pasty at 22° C., has a styrene content in a range of 10% to 60% by mass and has a glass transition temperature of −30° C. to 20° C., wherein (a2) is present in a positive amount of less than 5% by mass;

(a3) a hydrocarbon resin present in an amount of 5% to 20% by mass, in total with component (a2); and

(a4) a liquid polydiene different from (a2) in an amount of at least 15% by mass;

based on a total mass of the composition; and

Component (b) a vulcanization system comprised of at least one substance selected from the group consisting of:

(b1) sulfur and one or more accelerator(s);

(b2) a peroxidic vulcanization system or a disulfidic vulcanization system; and

(b3) quinones, quinone dioximes or dinitrosobenzene.

2. The composition according to claim 1 , wherein the olefinic double bond-containing polymer which is liquid or pasty at 22° C. (a2) is a copolymer of a diene and has a glass transition temperature of −30° C. to 15° C.

3. The composition according to claim 1 , wherein the olefinic double bond-containing polymer which is liquid or pasty at 22° C. (a2) has a mass average molecular weight of 1,000 to 50,000.

4. The composition according to claim 1 , wherein the olefinic double bond-containing polymer which is liquid or pasty at 22° C. (a2) comprises a diene fraction, and wherein the vinyl fraction in the diene fraction is present in an amount in a range of 20 to 98 mol. %.

5. The composition according to claim 1 , comprising, as the vulcanization system (b):

0.05% to 6.5% by mass of sulfur; and

0.25% to 20% by mass of the one or more accelerator(s);

based on the total mass of the composition.

6. The composition according to claim 1 , further comprising 10% to 45% by mass of a filler (c), based on the total mass of the composition.

7. The composition according to claim 1 , further comprising 0.2% to 6% by mass a blowing agent (d), based on the total mass of the composition.

8. The composition according to claim 1 , further comprising 2% to 40% by mass of a plasticizer (e), based on the total mass of the composition.

9. The composition according to claim 1 , which exhibits a viscosity capable of being pumped with a pump at a temperature in a range of 15 to 60° C.

10. The composition according to claim 1 , having an after curing loss factor tanδ (50 Hz) of at least 0.5 as measured by a DMA method at a temperature in a range of −20 to 0° C.

11. A thermally curable composition that is a pumpable composition at a temperature in a range of 15 to 60° C., comprising:

as a component (a):

(a1) a solid rubber in an amount of between 2.5% and 8% by mass,

(a2) an olefinic double bond-containing polymer which is liquid or pasty at 22° C., has a styrene content in a range of 10% to 60% by mass and has a glass transition temperature of −30° C. to 20° C. in an amount of less than 5% by mass,

(a3) a hydrocarbon resin in an amount of, in total with said component (a2), 5% by mass or more and 20% by mass or less, and

(a4) a liquid polydiene different from (a2) in an amount of 15% by mass or more,

based on the total mass of the composition; and

as a vulcanization system (b):

at least one substance selected from the group consisting of the following (b1) to (b3):

(b1) sulfur and one or more accelerator(s),

(b2) peroxide vulcanization system or disulfide vulcanization system, and

(b3) quinones, quinone dioximes or dinitrosobenzene;

wherein after curing, the loss factor tanδ (50 Hz) measured by a DMA method is 0.5 or more at a temperature in the range of −20 to 0° C.

12. An acoustically attenuating material comprising the thermally curable composition of claim 1 , cured to thereby form a thermoset composition.

13. An article of manufacture comprising the acoustically attenuating material of claim 12 .

14. The article of manufacture of claim 13 , wherein the acoustically attenuating material is an undercoating, adhesive or sealant in a vehicle, railway car or machinery.

15. A process for applying the composition according to claim 1 , wherein the composition is injected by a pump to a point of application at a temperature in a range of 15 to 60° C., and is deposited in a liquid or pasty state onto a substrate.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2017
From: TSUKIMORI, TAKAO
To: TOYOTA MOTOR CORPORATION
Reel/Frame 043990/0377 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2017
From: OHKUBO, MAKOTO; TSUNO, SHINGO
To: HENKEL JAPAN LTD.
Reel/Frame 043246/0466 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2017
From: HENKEL JAPAN LTD.
To: HENKEL AG & CO. KGAA
Reel/Frame 043246/0576 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2017
From: TOYOTA MOTOR CORPORATION
To: HENKEL JAPAN LTD.
Reel/Frame 043247/0445 →
Priority Claims (1)
JP 2014-252439 · Dec 12, 2014 · national
Continuity (2)
Continuation PCTJP2015084766 · Dec 11, 2015
Related Publication 20170267842A1 · Sep 21, 2017