Fluid conditioning systems and methods
View Patent ↗A metal ion generator for fluids includes a pipe having an insertion aperture positioned between the fluid inlet and fluid exit, and a conductive member configured to be removably secured in the insertion aperture. The conductive member includes a rigid non-conductive extension and a metal bar. When secured in the insertion aperture, the rigid non-conductive extension positions the metal bar into the direct flow of fluid between the fluid inlet and the fluid exit. A power source applies a voltage to the conductive member causing the metal bar to function as an anode and generate metal ions that are transferred into the fluid. The power supply also connects to a cathode such as the pipe or a second conductive member secured in the insertion aperture.
1. An ion generator for fluids comprising:
a pipe comprising a fluid inlet, a fluid exit, and an insertion aperture positioned between the fluid inlet and fluid exit, the pipe configured to transfer a flow of fluid from the fluid inlet to the fluid exit;
an anode configured to be secured inside the insertion aperture, the anode comprising a rigid non-conductive extension and a first metallic portion,
wherein the rigid non-conductive extension is configured to position at least a portion of the metallic portion into the flow of fluid, and
wherein, when electrically charged, the first metallic portion is configured to generate a plurality of metal ions that are transferred into the fluid, and
a cathode configured to be secured inside the insertion aperture in proximity to the anode, the cathode comprising a second rigid non-conductive extension and a second metallic portion,
wherein the second rigid non-conductive extension is configured to position at least a portion of the second metallic portion into the flow of fluid, and
wherein the insertion aperture includes a receiving fitting, and wherein the anode and the cathode are secured to a cap configured to be removably secured in the receiving fitting.
2. The ion generator of claim 1 , wherein one or both of the first and second rigid non-conductive extensions is configured to position the entire respective first and second metallic portions into the flow of fluid.
3. The ion generator of claim 1 , wherein at least a portion of one or both of the first and second rigid non-conductive extensions is not in a direct flow of the fluid.
4. The ion generator of claim 1 , wherein the anode includes a conductor configured to communicate electricity through the first rigid non-conductive extension to the metallic portion, and wherein the conductor is configured to allow attachment to an associated power source.
5. The ion generator of claim 1 , further comprising:
an electrical connection configured to communicate electrically with the pipe, and
wherein the pipe functions as a cathode.
6. The ion generator of claim 5 , wherein the electrical connection includes a clamp configured to be secured to the outside of the pipe and communicate electricity from an associated power source to the pipe.
7. The ion generator of claim 5 , further comprising:
a power source configured to generate an electric potential between the anode and the electrical connection configured to communicate electrically with the pipe.
8. The ion generator of claim 7 , wherein the power source is configured to alternate the polarity of the electric potential applied to the anode and the electrical connection.
9. The ion generator of claim 1 , wherein at least one of the first and second metallic portions is a metal bar selected from the group consisting of iron, copper, silver, and gold.
10. The ion generator of claim 1 , wherein the insertion aperture includes a receiving fitting, and wherein the anode is secured to a cap that is configured to be fixably secured in the receiving fitting.
11. The ion generator of claim 1 , wherein the fluid inlet is configured to widen from a first diameter to a second diameter, and wherein the first diameter is selected to facilitate attachment to external piping, and wherein the second diameter is selected such that the fluid cross section of the pipe with one or both of the first and second metallic portions inserted into the flow of fluid is approximately the fluid cross section of the pipe at the fluid inlet.
12. The ion generator of claim 11 , wherein the fluid exit is configured to taper to the first diameter to facilitate attachment to external piping.
13. The ion generator of claim 1 , further comprising:
a power source configured to apply an electric voltage between the anode and the cathode.
14. The ion generator of claim 13 , further comprising:
a switch configured to alternate the polarity of a voltage applied between the anode and cathode.
15. The ion generator of claim 13 , wherein the power source is further configured to alternate the polarity of the voltage applied between the anode and the cathode.
16. The ion generator of claim 1 , wherein the fluid is an electrolytic fluid.