PRODUCTION OF HIGH COTTON NUMBER OR LOW DENIER CORE SPUN YARN FOR WEAVING OF REACTIVE FABRIC AND ENHANCED BEDDING
A woven textile fabric includes a warp yarn and a weft yarn. The weft yarn is a core spun yarn having a spandex core, and the woven textile fabric is a sateen weave and/or a plain weave.
1 . A woven textile fabric, comprising:
a warp yarn; and
a weft yarn,
wherein the weft yarn is a core spun yarn having a spandex core, and
wherein the woven textile fabric is at least one of a sateen weave and a plain weave.
2 . The woven textile fabric of claim 1 :
wherein the woven textile fabric assumes a native state in the absence of external strain,
wherein the woven textile fabric assumes a first distributed state when experiencing a first strain,
wherein the woven textile fabric assumes a second distributed state when experiencing a second strain,
wherein the first distributed state comprises a slight stretch of the weft yarn which inhibits wrinkles while inhibiting airflow through the woven textile fabric, and
wherein the second distributed state comprises a further stretching of the weft yarn which permits an enhanced airflow through the woven textile fabric.
3 . The woven textile fabric of claim 1 :
wherein the warp yarn is 100% cotton and has a 60 Ne count,
wherein the core spun yarn is a roving-spandex yarn and has a 60 Ne count including the spandex core,
wherein the spandex core has a denier from 20 to 300, and
wherein the roving-spandex yarn comprises a cotton staple sheath and the spandex core.
4 . The woven textile fabric of claim 1 , further comprising:
from 170 to 200 ends per inch of warp yarns;
from 100 to 110 picks per inch of the core spun yarn; and
a total thread count from 270 to 310,
wherein a material content of the woven textile fabric is approximately 97% to 98% cotton and approximately 2% to 3% spandex, by weight.
5 . The woven textile fabric of claim 1 :
wherein the warp yarn is 60% cotton and 40% polyester and has a 45 Ne count,
wherein the core spun yarn is a roving-spandex yarn and has a 60 Ne count including the spandex core,
wherein the spandex core has a denier of 20 to 300, and
wherein the roving-spandex yarn comprises a cotton staple sheath and the spandex core.
6 . The woven textile fabric of claim 1 , comprising:
from 148 to 170 ends per inch of warp yarns;
from 88 to 100 picks per inch of the core spun yarn; and
a total thread count from 240 to 270,
wherein a material content of the woven textile fabric is approximately 72% cotton, approximately 25% polyester, and approximately 3% spandex, by weight.
7 . The woven textile fabric of claim 1 :
wherein the warp yarn is 100% cotton and has a 60 Ne count,
wherein the core spun yarn is a poly-spandex yarn and has a 60 Ne count including the spandex core,
wherein the spandex core has a denier of 20 to 300,
wherein the poly-spandex yarn comprises the spandex core and a sheath comprising a set of intermingled polyester filaments derived from a polyester strand, and
wherein the poly-spandex yarn has a denier of at least 95.
8 . The woven textile fabric of claim 1 , comprising:
from 170 to 200 ends per inch of warp yarns;
from 70 to 80 picks per inch of the core spun yarn; and
a total thread count from 250 to 270,
wherein a material content of the woven textile fabric is approximately 94% to 95% polyester and approximately 5% to 6% spandex, by weight.
9 . The woven textile fabric of claim 1 :
wherein the warp yarn is 60% cotton and 40% polyester and has a 45 Ne count,
wherein the core spun yarn is a poly-spandex yarn and has a 90 Ne count including the spandex core,
wherein the spandex core has a denier of 20 to 300, and
wherein the poly-spandex yarn comprises the spandex core and a sheath comprising a set of intermingled polyester filaments derived from an oriented polyester yarn.
10 . The woven textile fabric of claim 1 , comprising:
from 148 to 170 ends per inch of warp yarns;
from 88 to 100 picks per inch of the core spun yarn; and
a total thread count from 250 to 270,
wherein a material content of the woven textile fabric is approximately 37% cotton, approximately 61% polyester, and approximately 2% spandex, by weight.