Systems and methods for manufacturing film cooling hole diffuser portion
An electrode for electrical discharge machining (EDM) may comprise a diffuser portion and a tapered portion defining the tip of the electrode. A method for forming a film cooling hole may comprise moving a tool with respect to a film cooled gaspath component, forming a diffuser of the film cooling hole in response to the moving, and forming a tapered surface between a metering section and the diffuser of the film cooling hole.
1. A film cooling hole, comprising:
a metering section;
a diffuser, and
a tapered surface extending between the metering section and the diffuser,
wherein the tapered surface is configured to mitigate flow separation in the diffuser,
the tapered surface is oriented between twenty degrees and seventy degrees with respect to a centerline axis of the metering section, and
the tapered surface is oriented at an obtuse angle with respect to an immediately adjacent surface of the diffuser, the obtuse angle is open towards the centerline axis.
2. The film cooling hole of claim 1 , wherein the diffuser is configured to receive cooling air from the metering section.
3. The film cooling hole of claim 1 , wherein the film cooling hole is disposed in a film cooled gaspath component.
4. The film cooling hole of claim 1 , wherein the tapered surface is oriented between thirty degrees and sixty degrees with respect to a centerline axis of the metering section.