IP Library Granted Patent US 10,862,353
Granted Patent B2
US 10,862,353 · App. 15/627,086 · Granted Dec 8, 2020

Axial gap motor rotor and axial gap motor

Inventors: Akihisa Hattori (Toyohashi, JP); Seiya Yokoyama (Toyohashi, JP); Yoji Yamada (Hamamatsu, JP)
Assignee: DENSO CORPORATION
H02K1/02H02K1/2793H02K16/04H02K21/24H02K1/28H02K16/02H02K2213/03
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Quick Facts
Patent No.
US 10,862,353
App. No.
15/627,086
Granted
Dec 8, 2020
Kind
B2
Abstract

An axial gap motor rotor opposes a stator in an axial direction. The axial gap motor rotor includes a rotor core and a magnet. The magnet is arranged on the rotor core. The magnet is configured so that one axial end includes magnetic poles that alternately change in a circumferential direction. The rotor core includes a base, which is located at a center in a radial direction, and radial extensions, which are extended from the base outward in the radial direction and arranged in the circumferential direction. The magnet is configured to at least partially overlap the radial extensions in the axial direction. The radial extensions are located to include a boundary of adjacent ones of the magnetic poles in the circumferential direction.

Claims (57)

1. An axial gap motor rotor opposing a stator in an axial direction, the axial gap motor rotor comprising:

a rotor core; and

a magnet arranged on the rotor core, wherein the magnet is configured so that one axial end includes magnetic poles that alternately change in a circumferential direction, the magnetic poles being located at two axial ends of the rotor core and coupled together in the circumferential direction respectively at the two axial ends, wherein

the rotor core includes a base, which is located at a center in a radial direction, and radial extensions, which are extended from the base outward in the radial direction and arranged in the circumferential direction,

the magnet is configured to at least partially overlap the radial extensions in the axial direction, and

the radial extensions are located to include a boundary of adjacent ones of the magnetic poles in the circumferential direction.

2. The axial gap motor rotor according to claim 1 , wherein each of the radial extensions includes a thin portion that is thinner in the axial direction than other portions of the rotor core.

3. The axial gap motor rotor according to claim 1 , wherein

the rotor core includes an outer circumferential portion located at a radially outer side of the radial extensions and extended in the circumferential direction from the radial extensions, and

the rotor core includes a magnetic path interruption portion configured to interrupt a magnetic path arranged in at least either one of the radial extensions and the outer circumferential portion.

4. The axial gap motor rotor according to claim 2 , wherein

the rotor core includes an outer circumferential portion located at a radially outer side of the radial extensions and extended in the circumferential direction from the radial extensions, and

the rotor core includes a magnetic path interruption portion configured to interrupt a magnetic path arranged in at least either one of the radial extensions and the outer circumferential portion.

5. The axial gap motor rotor according to claim 4 , wherein

the outer circumferential portion is thicker in the axial direction than the thin portion, and

the outer circumferential portion abuts against the magnet in the radial direction.

6. An axial gap motor comprising:

the axial gap motor rotor according to claim 1 ; and

the stator opposing the axial gap motor rotor in the axial direction.

7. The axial gap motor according to claim 6 , wherein

the stator is arranged at two axial sides of the axial gap motor rotor, and

two axial sides of the radial extensions of the axial gap motor rotor are configured to be covered by the magnet.

8. An axial gap motor comprising:

the axial gap motor rotor according to claim 2 ; and

the stator opposing the axial gap motor rotor in the axial direction.

9. The axial gap motor according to claim 8 , wherein

the stator is arranged at two axial sides of the axial gap motor rotor, and

two axial sides of the radial extensions of the axial gap motor rotor are configured to be covered by the magnet.

10. An axial gap motor comprising:

the axial gap motor rotor according to claim 3 ; and

the stator opposing the axial gap motor rotor in the axial direction.

11. The axial gap motor according to claim 10 , wherein

the stator is arranged at two axial sides of the axial gap motor rotor, and

two axial sides of the radial extensions of the axial gap motor rotor are configured to be covered by the magnet.

12. An axial gap motor comprising:

the axial gap motor rotor according to claim 4 ; and

the stator opposing the axial gap motor rotor in the axial direction.

13. The axial gap motor according to claim 12 , wherein

the stator is arranged at two axial sides of the axial gap motor rotor, and

two axial sides of the radial extensions of the axial gap motor rotor are configured to be covered by the magnet.

14. An axial gap motor comprising:

the axial gap motor rotor according to claim 5 ; and

the stator opposing the axial gap motor rotor in the axial direction.

15. The axial gap motor according to claim 14 , wherein

the stator is arranged at two axial sides of the axial gap motor rotor, and

two axial sides of the radial extensions of the axial gap motor rotor are configured to be covered by the magnet.

16. The axial gap motor rotor according to claim 1 , wherein:

the rotor core includes an outer circumferential portion located at a radially outer side of the radial extensions and extended in the circumferential direction from the radial extensions, and

the base, the radial extensions and the outer circumferential portion are integrally formed.

17. The axial gap motor rotor according to claim 1 , wherein:

the magnet is formed integrally with the rotor core.

18. The axial gap motor rotor according to claim 4 , wherein:

the magnetic path interruption portion comprises a gap that completely separates a first portion of the outer circumferential portion from a second portion of the circumferential portion, configured to interrupt a magnetic path arranged in at least either one of the radial extensions and the outer circumferential portion.

19. The axial gap motor rotor according to claim 4 , wherein:

the magnetic path interruption portion comprises a gap that completely separates an inner portion of at least one of the radial extensions from an outer portion of the at least one of the radial extensions.

20. The axial gap motor rotor according to claim 4 , wherein:

a number of magnetic interrupt portions matches a number of the radial extensions.

Assignments (2)
MERGER Recorded Oct 10, 2018
From: ASMO CO., LTD.
To: DENSO CORPORATION
Reel/Frame 047213/0619 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2017
From: HATTORI, AKIHISA; YOKOYAMA, SEIYA; YAMADA, YOJI
To: ASMO CO., LTD.
Reel/Frame 043322/0362 →
Priority Claims (1)
JP 2016-122803 · Jun 21, 2016 · national
Continuity (1)
Related Publication 20170366050A1 · Dec 21, 2017
Cited By (3)
US 12,261,510 US 12,348,087 US 12,489,338