Capacitance liquid level sensor
View Patent ↗In accordance with at least one embodiment, a method for detecting a liquid level includes providing a container ( 402 ) having a cavity, and disposing a sensor ( 102 ) in the cavity of the container ( 402 ), such that a ground pattern ( 310 ) on a first surface of the sensor ( 102 ) is positioned to contact a liquid in the cavity. A first electrode ( 104 ) and a second electrode ( 106 ) are located on a second surface of the sensor ( 102 ). The sensor ( 102 ) is coupled to a sensor input and a sensor driver. A cable coupling the sensor ( 102 ) to a touch sensor ( 116 ) comprises a shield line ( 112, 114 ) that is coupled to ground.
1. A method for detecting a liquid level, comprising:
providing a container having a cavity;
disposing a printed circuit board in the cavity of the container, the printed circuit board having:
a ground pattern on a first surface positioned to contact a liquid in the cavity; and
a first electrode and a second electrode located on a second surface of the sensor;
connecting the first and second electrodes to a touch sensor via shielded conductors; and
configuring the touch sensor to provide an output voltage indicative of a level of said liquid in the cavity, said configuring including:
coupling the first electrode to a sensor input node, the sensor input node being coupled to: a first supply voltage by a reference capacitor, an output voltage node by a feedback capacitor, and to an inverting input of an operational amplifier that drives the output voltage node, the operational amplifier having a noninverting input node coupled to an intermediate voltage;
coupling the second electrode to a sensor driver node, the sensor driver node being coupled to a second supply voltage while the feedback capacitor is momentarily shorted, thereby setting the sensor input node to the intermediate voltage with the feedback capacitor being discharged; and
swapping the first and second supply voltages, thereby causing the operational amplifier to produce said output voltage.
2. The method of claim 1 , wherein said coupling the first electrode to the sensor input node and said coupling the second electrode to the sensor driver node occur at a first time, and at a second time different from the first time, said configuring includes coupling the first electrode to the sensor driver node and coupling the second electrode to the sensor input node.
3. The method of claim 2 , further comprising:
performing a first measurement of the output voltage at the first time; and
performing a second measurement of the output voltage at the second time.
4. The method of claim 3 , further comprising determining an average of the first measurement and the second measurement.
5. The method of claim 4 , wherein the average is determined by a microcontroller, an application-specific integrated circuit (ASIC), a system-on-chip (SOC), a digital signal processor (DSP), or the touch sensor.
6. The method of claim 1 , further comprising:
calibrating the touch sensor in part by adjusting the reference capacitor to a value that provides a zero output voltage when the cavity is empty.
7. An apparatus for detecting a liquid level, comprising:
a printed circuit board positioned in a cavity of a container, the printed circuit board having:
a ground pattern positioned on a first surface of the printed circuit board to contact a liquid in the cavity; and
a first electrode and a second electrode positioned on a second surface of the printed circuit board; and
shielded conductors that connect the first and second electrodes to a touch sensor the touch sensor including:
a sensor input node coupled to: a first supply voltage by a reference capacitor, an output voltage node by a feedback capacitor, and to an inverting input of an operational amplifier that drives the output voltage node, the operational amplifier having a noninverting input node coupled to an intermediate voltage, said sensor input node being coupled to the first electrode;
a sensor driver node coupled to a second supply voltage while a switch momentarily shorts the reference capacitor thereby setting the sensor input node to the intermediate voltage with the feedback capacitor being discharged, said sensor driver node being coupled to the second electrode; and
a controller that swaps the first and second supply voltages, causing the operational amplifier to drive the output voltage node to an output voltage indicating the liquid level in the cavity.
8. The apparatus of claim 7 , wherein the first electrode is coupled to the sensor input node and the second electrode is coupled to the sensor driver node at a first time, and at a second time different from the first time, the first electrode is coupled to the sensor driver node and the second electrode is coupled to the sensor input node.
9. The apparatus of claim 8 , wherein:
the sensor performs a first measurement of the output voltage at the first time; and
the sensor performs a second measurement of the output voltage at the second time.
10. The apparatus of claim 9 , wherein an average of the first measurement and the second measurement is determined.
11. The apparatus of claim 9 , further comprising a microcontroller, an application-specific integrated circuit (ASIC), a system-on-chip (SOC), a digital signal processor (DSP), or the touch sensor that determines an average of the first measurement and the second measurement.