Integral filter retaining rack
The invention pertains to a filter retaining assembly which is rigid and self-supportive without requiring any additional structural reinforcement. The design maximizes the filter surface to be used for air filtration and increases the filtration efficiency. The invention is also designed to minimize the filter assembly size to fit into the valuable space when the air handling unit physical dimension is constrained. The invention uses integral construction methods to save assembly time and labor by eliminating the need of using alignment holes and fastening each individual frame to construct a conventional filter retaining assembly. The proposed method maintains flexibility of scaling to any filter size and quantity.
1. An integral filter retaining rack consisting of two (2) side bars and two (2) end bars to form an outer assembly frame, and one (1) or multiple hem slot bars and one (1) or multiple brake slot bars interlocked together to define filter compartments; wherein the hem slot bar is formed from one (1) single sheet of material consists of a double-panel flat body with two (2) flanges distal to a bend end of the flat body, and one (1) or multiple slots cut through both flange(s) into the flat body; or wherein the brake slot bar is formed from one (1) single sheet of material and consists of a double-panel flat body with two (2) flanges distal to a bend end of the flat body, and wherein one (1) or multiple slots are cut through the bend end into the flat body, and end slot(s) cut through both ends of the flat body at the flanges, and further comprising two (2) end flanges.
2. The integral filter retaining rack of claim 1 , further comprising filter retention methods selected from clips, tabs, latches and other means typical in the industry.
3. The integral filter retaining rack of claim 1 , wherein the hem slot bar and brake slot bar are designed such that they interlock at the slots to provide a strong rigid connection.
4. The integral filter retaining rack of claim 1 , wherein the flange of the side bar is inserted into the end slot of the brake slot bar to connect and provide a strong rigid connection.
5. The integral filter retaining rack of claim 1 , wherein the assembly is self-supportive and requires no structural reinforcement.
6. The integral filter retaining rack of claim 1 , wherein the interlocking of the side bars, end bars, hem slot bars and brake slot bars forms filter compartments which may be engineered to actual physical filter sizes.
7. The integral filter retaining rack of claim 1 , wherein the assembly and filter compartments may be scaled to any quantity of filter(s).
8. The integral filter retaining rack of claim 1 , wherein the assembly can be scaled to fit various sizes of filters.