IP Library Granted Patent US 10,612,167
Granted Patent B2
US 10,612,167 · App. 15/633,535 · Granted Apr 7, 2020

Material blend with patterned fabric

Inventors: Daniel Harris (Commerce, CA); Marco DeGeorge (Commerce, CA)
Assignee: Alo, LLC
D04B1/126D01D5/00D01F6/62D02G3/04D04B39/00D06B1/00D06B11/002D06B11/0056D01F1/06
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Quick Facts
Patent No.
US 10,612,167
App. No.
15/633,535
Granted
Apr 7, 2020
Kind
B2
Abstract

A blended fabric having a patterned color includes a first portion comprised of cotton and a second portion comprised of polyester. A dye that has a strong affinity for cotton and a slight affinity for polyester is applied to the fabric. The dye gives the cotton portion a deep black color and applies a light gray color to the polyester portion. A combination of deep black cotton and light gray polyester combines to provide the patterned color of the blended fabric. The blended fabric may be comprised of a larger percentage of cotton than polyester that is spun into a single filament yarn that is then knitted into a Jersey Knit styled fabric, a looped knit terry fabric, or a fleece fabric. Further, the present invention comprises a blended fabric whereby dye absorption by the cotton and not by the polyester create darker and lighter patterns within the blended fabric.

Claims (38)

1. A blended fabric having a patterned color, comprising:

a first portion comprised of cotton;

a second portion comprised of polyester; and

a dye that has a strong affinity for the cotton and a relatively slight affinity for the polyester,

wherein the blended fabric is comprised of two differently-sized yarns that are mixed together so as to achieve various desired weights of the blended fabric.

2. The fabric of claim 1 , wherein the dye imparts a shade to the polyester that is lighter than a shade applied to the cotton.

3. The fabric of claim 1 , wherein the dye gives the first portion of the blended fabric a deep black color and applies a light gray color to the second portion of the fabric.

4. The fabric of claim 3 , wherein the combination of the first portion and the second portion combine to provide the patterned color of the blended fabric.

5. The fabric of claim 1 , wherein the blended fabric is comprised of a Jersey Knit style fabric.

6. The fabric of claim 1 , wherein the blended fabric is comprised of a looped knit terry style fabric.

7. The fabric of claim 1 , wherein the blended fabric is comprised of a Jersey Knit fabric, a loop terry fabric, a fleece fabric, and a rib fabric.

8. The fabric of claim 1 , wherein the blended fabric comprises a weight ranging between 3 ounces/yd 2 and 12 ounces/yd 2 .

9. The fabric of claim 1 , wherein the blended fabric has a weight that is a function of the size of a yarn comprising the blended fabric, the size of the yarn ranging between 16-single to 50-single.

10. The fabric of claim 1 , wherein the first portion comprises 90% of the blended fabric, and the second portion comprises 10% of the blended fabric.

11. A method for a fabric having a desired patterned color, comprising:

spinning a single filament yarn comprised of cotton and polyester;

applying a black reactive dye to the single filament yarn; and

knitting the single filament yarn into the fabric.

12. The method of claim 11 , wherein spinning comprises combining a first portion of the cotton and a second portion of the polyester to form the single filament yarn.

13. The method of claim 12 , wherein the first portion comprises 90% of the single filament yarn, and the second portion comprises 10% of the single filament yarn.

14. The method of claim 11 , wherein applying a black reactive dye to the single filament yarn comprises the black reactive dye to be absorbed by the cotton and unabsorbed by the polyester to form the desired patterned color.

15. The method of claim 11 , wherein knitting comprises forming any of a looped knit terry fabric, or a fleece fabric.

16. The method of claim 11 , wherein knitting comprises forming the fabric to possess a weight ranging between 3 ounces/yd 2 and 12 ounces/yd 2 .

17. A method for a blended fabric, comprising:

providing a first material and a second material;

spinning the first material and the second material into a single filament yarn;

knitting the single filament yarn into a fabric; and

applying a black reactive dye to the fabric to form a dark-light pattern on the fabric.

18. The method of claim 17 , wherein the first material includes a form of cotton, and the second material includes a form of polyester.

19. The method of claim 18 , wherein the single filament yarn includes 90% of the first material, and 10% of the second material.

20. The method of claim 17 , wherein applying a black reactive dye to the fabric comprises the black reactive dye to be absorbed by the first material and unabsorbed by the second material, thereby forming the dark-light pattern of a Jersey Knit style fabric.

21. The method of claim 17 , wherein knitting comprises forming a Jersey Knit style fabric.

22. A method for applying a dark-light pattern to a blended Jersey Knit fabric, comprising:

providing a quantity of cotton and a quantity of polyester;

spinning the cotton and the polyester into a single filament yarn comprising 90% cotton and 10% polyester;

knitting the single filament yarn into the blended Jersey Knit fabric; and

applying a black reactive dye to impart the dark-light pattern to the blended Jersey Knit fabric.

23. The method of claim 22 , wherein applying a black reactive dye comprises the black reactive dye to be absorbed by the cotton and unabsorbed by the polyester so as to form the dark-light pattern of the blended Jersey Knit fabric.

Assignments (3)
SECURITY INTEREST Recorded May 5, 2021
From: ALO, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 056142/0637 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2018
From: HARRIS, DANIEL; DEGEORGE, MARCO
To: COLOR IMAGE APPAREL, INC.
Reel/Frame 047187/0024 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2018
From: COLOR IMAGE APPAREL, INC.
To: ALO, LLC
Reel/Frame 047187/0066 →
Continuity (2)
Provisional Application 62416092 · Nov 1, 2016
Related Publication 20180119321A1 · May 3, 2018