GREEN PROCESS TO HYDROLYZE CARBOHYDRATES FROM TOBACCO BIOMASS USING SUBCRITICAL WATER
Processes for recovering sugars and nicotine from a tobacco biomass include feeding a biomass of tobacco plants and subcritical water to a reactor, hydrolyzing the biomass of tobacco plants with the subcritical water at a temperature between about 150° C. and 305° C. and recovering a liquid product and a solid product from the reactor, wherein the liquid product contains water-soluble sugars and nicotine.
1 . A process for fractionating carbohydrates and lipids or oils in tobacco plants comprising:
providing a biomass of tobacco plants mixed with one or more lignocellulosic feedstocks and subcritical water at a first temperature to a reactor;
hydrolyzing the biomass of tobacco plants with the subcritical water at the first temperature of greater than 180° C. and up to about 200° C., wherein the hydrolyzing of the biomass is essentially free of chemicals other than the subcritical water;
recovering a liquid product and a solid product from the reactor, wherein the liquid product contains water-soluble sugars and ranges in pH from 6.2 to 6.9;
recycling the solid product to the reactor with subcritical water at a second temperature;
further hydrolyzing the solid product with the subcritical water at the second temperature of greater than 280° C. and up to about 305° C. wherein the hydrolyzing of the solid product is essentially free of chemicals other than the subcritical water ; and
recovering a second liquid product and a second solid product from the reactor, wherein the second liquid product contains additional water-soluble sugars,
wherein hydrolyzing occurs in an absence of cellulose enzymes.
2 . (canceled)
3 . (canceled)
4 . The process of claim 1 further comprising:
extracting oil from the solid product.
5 . (canceled)
6 . The process of claim 1 further comprising:
extracting oil from the second solid product.
7 . (canceled)
8 . (canceled)
9 . The process of claim 1 , wherein the biomass is prepared by wet-grinding the tobacco plants.
10 . A process for fractionating sugars and nicotine from a tobacco biomass comprising:
feeding a biomass of tobacco plants and subcritical water to a reactor;
performing a single hydrolyzing of the biomass of tobacco plants with the subcritical water at a temperature between about 200° C. and 305° C.; and
recovering a liquid product and a solid product from the reactor, wherein the liquid product contains water soluble sugars and nicotine,
wherein the hydrolyzing occurs in an absence of cellulose enzymes.
11 . The process of claim 10 further comprising:
extracting oil from the second solid product.
12 . The process of claim 10 , wherein greater than 70 wt % of the solids in the tobacco plants are converted to liquid product.
13 . The process of claim 10 , wherein hydrolyzing is performed in an acidic environment to optimize nicotine recovery.
14 . The process of claim 10 having a residence time of between 1 minute and 10 minutes to optimize nicotine recovery.
15 . The process of claim 10 having a residence time between 5 and 30 seconds to optimize sugar recovery.
16 . (canceled)
17 . The process of claim 10 , further comprising recovering the nicotine from the liquid product.
18 . The process of claim 10 , further comprising recycling the water back to a water supply.
19 . The process of claim 10 , wherein the hydrolyzing of the biomass of tobacco plants with the subcritical water is a continuous process.
20 . The process of claim 1 , wherein the lignocellulosic feedstock comprises one or a combination of corn stover and switchgrass.
21 . The process of claim 1 , further comprising recycling the water back to a water supply.
22 . The process of claim 1 , further comprising recovering a majority of heat from the subcritical water to improve the overall efficiency of the process.
23 . The process of claim 1 , wherein hydrolyzing the biomass with the subcritical water at the first and second temperatures is a continuous process.
24 . The process of claim 23 , wherein the continuous process has a residence time of 5 seconds to 15 minutes.
25 . The process of claim 23 , wherein the continuous process is integrated into a single reactor.
26 . The process of claim 25 , wherein the reactor is installed at a site of the biomass of tobacco plants.
27 . The process of claim 25 , wherein the reactor is a tubular reactor.