IP Library Granted Patent US 10,367,242
Granted Patent B2
US 10,367,242 · App. 15/650,444 · Granted Jul 30, 2019

Immersible gaseous oxidant cathode for electrochemical cell system

Inventors: Cody Friesen (Fort McDowell, AZ); Ramkumar Krishnan (Gilbert, AZ); Michael Mihalka (Sun City, AZ); Grant Friesen (Fountain Hills, AZ); Andrew Goodfellow (Phoenix, AZ)
Assignee: NANTENERGY, INC.
H01M12/065H01M4/86H01M12/08Y02E60/128Y02E60/50
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Quick Facts
Patent No.
US 10,367,242
App. No.
15/650,444
Granted
Jul 30, 2019
Kind
B2
Abstract

An electrochemical cell system is configured to utilize an oxidant reduction electrode module containing an oxidant reduction electrode mounted to a housing to form a gaseous oxidant space therein that is immersed into the ionically conductive medium. A fuel electrode is spaced from the oxidant reduction electrode, such that the ionically conductive medium may conduct ions between the fuel and oxidant reduction electrodes to support electrochemical reactions at the fuel and oxidant reduction electrodes. A gaseous oxidant channel extending through the gaseous oxidant space provides a supply of oxidant to the oxidant reduction electrode, such that the fuel electrode and the oxidant reduction electrode are configured to, during discharge, oxidize the metal fuel at the fuel electrode and reduce the oxidant at the oxidant reduction electrode, to generate a discharge potential difference therebetween for application to a load.

Claims (45)

1. An oxidant reduction electrode module for immersion into an ionically conductive medium of an electrochemical cell, the oxidant reduction electrode module comprising:

a housing configured to define a gaseous oxidant receiving space therein;

an oxidant reduction electrode having an oxidant facing side and an ionically conductive medium facing side, the oxidant reduction electrode mounted to said housing such that the oxidant reduction electrode defines a boundary wall for the gaseous oxidant receiving space, with the oxidant facing side facing inwardly to the gaseous oxidant receiving space and the ionically conductive medium facing side facing outwardly for exposure to the ionically conductive medium;

a gaseous oxidant inlet and a gaseous oxidant outlet coupled by a gaseous oxidant channel extending through the gaseous oxidant receiving space; and

one or more support members positioned within the gaseous oxidant receiving space, configured to prevent deformation of the oxidant reduction electrode into the gaseous oxidant receiving space when the oxidant reduction electrode is immersed into the ionically conductive medium, and direct a flow of gaseous oxidant within the gaseous oxidant channel from the gaseous oxidant inlet to the gaseous oxidant outlet; and

wherein an oxidant is allowed into the gaseous oxidant receiving space via the gaseous oxidant inlet, the oxidant reduction electrode being configured to absorb the gaseous oxidant via the oxidant facing side and reduce the gaseous oxidant during discharge of the electrochemical cell.

2. The oxidant reduction electrode module of claim 1 , wherein a gaseous oxidant path is formed between the gaseous oxidant inlet and the gaseous oxidant outlet through the gaseous oxidant receiving space by the one or more support members, and wherein the one or more support members are configured to direct a flow of gaseous oxidant within the gaseous oxidant path from the gaseous oxidant inlet to the gaseous oxidant outlet.

3. The oxidant reduction electrode module of claim 2 , wherein portions of the one or more support members are spaced adjacent to one another, separated by a spacing defining a portion of the gaseous oxidant path.

4. The oxidant reduction electrode module of claim 1 , wherein the one or more support members comprise baffles for the gaseous oxidant.

5. The oxidant reduction electrode module of claim 1 , wherein the gaseous oxidant inlet and gaseous oxidant outlet are each configured to be connectable to respective connectors provided on a cell cover to establish respective inlet and outlet of the gaseous oxidant.

6. An oxidant reduction electrode module for coupling to a cell cover and immersion into an ionically conductive medium of an electrochemical cell, the oxidant reduction electrode module comprising:

a housing configured to define a gaseous oxidant receiving space therein;

an oxidant reduction electrode having an oxidant facing side and an ionically conductive medium facing side, the oxidant reduction electrode mounted to said housing such that the oxidant reduction electrode defines a boundary wall for the gaseous oxidant receiving space, with the oxidant facing side facing inwardly to the gaseous oxidant receiving space and the ionically conductive medium facing side facing outwardly for exposure to the ionically conductive medium;

a gaseous oxidant inlet and a gaseous oxidant outlet in communication with the gaseous oxidant receiving space;

an electrical conductor provided in a conductor channel, the gaseous inlet, or the gaseous oxidant outlet, and electrically connected to the oxidant reduction electrode; and

wherein the gaseous oxidant inlet is configured to allow an oxidant into the gaseous oxidant receiving space, the oxidant reduction electrode is configured to absorb the gaseous oxidant via the oxidant facing side and reduce the gaseous oxidant during discharge of the electrochemical cell, and

wherein the electrical conductor enables establishment of an electrical connection of the oxidant reduction electrode with circuitry in the cell cover.

7. The oxidant reduction electrode module of claim 6 , wherein the electrical conductor is provided in a conductor channel that extends upwardly from the top of the housing and is connectable to a connector provided on the cell cover.

8. The oxidant reduction electrode module of claim 6 , further comprising one or more support members positioned within the gaseous oxidant receiving space and configured to prevent deformation of the oxidant reduction electrode into the gaseous oxidant receiving space when the oxidant reduction electrode is immersed into the ionically conductive medium.

9. The oxidant reduction electrode module of claim 8 , wherein a gaseous oxidant path is formed between the gaseous oxidant inlet and the gaseous oxidant outlet through the gaseous oxidant receiving space by the one or more support members, and wherein the one or more support members are configured to direct a flow of gaseous oxidant within the gaseous oxidant path from the gaseous oxidant inlet to the gaseous oxidant outlet.

10. The oxidant reduction electrode module of claim 9 , wherein portions of the one or more support members are spaced adjacent to one another, separated by a spacing defining a portion of the gaseous oxidant path.

11. The oxidant reduction electrode module of claim 8 , wherein the one or more support members comprise baffles for the gaseous oxidant.

12. The oxidant reduction electrode module of claim 6 , wherein the gaseous oxidant inlet and gaseous oxidant outlet are each configured to be connectable to respective connectors provided on the cell cover to establish respective inlet and outlet of the gaseous oxidant.

13. The oxidant reduction electrode module of claim 6 , wherein the housing is of a singular molded construction, is configured such that only a single seal is formed between the housing and the oxidant reduction electrode, and is to be immersed into the ionically conductive medium.

14. An assembly comprising the oxidant reduction electrode module of claim 6 coupled to a fuel electrode module containing a fuel electrode, the assembly configured to space the oxidant reduction electrode from the fuel electrode, so that, when immersed into the ionically conductive medium, the ionically conductive medium facing side of the oxidant reduction electrode and a metal fuel of the fuel electrode are exposed to the ionically conductive medium for electrochemically oxidizing the metal fuel, wherein the ionically conductive medium conducts ions between the fuel electrode and the ionically conductive medium facing side of the oxidant reduction electrode to support the electrochemical reactions between the oxidant reduction electrode and the fuel electrode.

15. The assembly of claim 14 , further comprising the cell cover containing:

a cell cover gaseous oxidant inlet configured to couple to the gaseous oxidant inlet of the oxidant reduction electrode module so as to permit the flow of gaseous oxidant through the cell cover to the oxidant reduction electrode; and

the circuitry for connection to the electrical conductor.

16. The assembly of claim 14 , further comprising a second oxidant reduction electrode module comprising an associated oxidant reduction electrode, the second oxidant reduction electrode module positioned opposite the oxidant reduction electrode module, wherein the oxidant reduction electrode of the oxidant reduction electrode module faces the oxidant reduction electrode of the second oxidant reduction electrode module, with the fuel electrode positioned between the oxidant reduction electrode of the oxidant reduction electrode module and the oxidant reduction electrode of the second oxidant reduction electrode module.

17. The assembly of claim 14 , further comprising a second fuel electrode positioned between the oxidant reduction electrode of the oxidant reduction electrode module and the oxidant reduction electrode of the second oxidant reduction electrode module, the fuel electrode being associated with the oxidant reduction electrode of the oxidant reduction electrode module, and the second fuel electrode being associated with the oxidant reduction electrode of the second oxidant reduction electrode module.

18. An electrochemical cell system comprising:

a chamber configured to contain a quantity of ionically conductive medium therein;

one or more fuel electrodes coupled to a cell cover, each comprising a metal fuel and configured to be contacted by the ionically conductive medium; and

one or more oxidant reduction electrode modules according to claim 6 immersed into the ionically conductive medium and coupled to the cell cover.

19. The electrochemical cell system of claim 18 , wherein the one or more oxidant reduction electrode modules comprises two oxidant reduction electrode modules configured to surround the one or more fuel electrodes, the two oxidant reduction electrode modules positioned opposite each other such that the oxidant reduction electrode of each of the two oxidant reduction electrode modules face one another, and surround the one or more fuel electrodes.

20. The electrochemical cell system of claim 19 , wherein the one or more fuel electrodes comprises a single fuel electrode, common to each oxidant reduction electrode of the two oxidant reduction electrode modules.

21. A method of assembling an oxidant reduction electrode module configured for coupling to a cell cover and immersion into an ionically conductive medium of an electrochemical cell, the method comprising:

providing a housing, an interior of which defines a gaseous oxidant space therein;

mounting an oxidant reduction electrode to the housing, such that an oxidant facing side of the oxidant reduction electrode faces inwardly into the gaseous oxidant space and defines a boundary wall for the gaseous oxidant space, and such that an ionically conductive medium facing side of the oxidant reduction electrode faces outwardly for exposure to the ionically conductive medium when the oxidant reduction electrode module is immersed therein;

providing a gaseous oxidant inlet and a gaseous oxidant outlet in communication with the gaseous oxidant space;

providing an electrical conductor provided in a conductor channel, in or a gaseous inlet or outlet, and electrically connected to the oxidant reduction electrode; and

wherein the gaseous oxidant inlet is configured to allow an oxidant into the gaseous oxidant space, the oxidant reduction electrode is configured to absorb the gaseous oxidant via the oxidant facing side and reduce the gaseous oxidant during discharge of the electrochemical cell, and

wherein the electrical conductor enables establishment of an electrical connection of the oxidant reduction electrode with circuitry in the cell cover.

22. The method of claim 21 , wherein the electrical conductor is provided in a conductor channel that extends upwardly from the top of the housing and is connectable to a connector provided on the cell cover.

23. The method of claim 21 , further comprising providing one or more support members positioned within the gaseous oxidant space and configured to prevent deformation of the oxidant reduction electrode into the gaseous oxidant space when the oxidant reduction electrode is immersed into the ionically conductive medium.

Assignments (8)
AFFIDAVIT OF ADDRESS CHANGE Recorded Jul 9, 2025
From: FORM ENERGY, INC.
To: FORM ENERGY, INC.
Reel/Frame 072357/0777 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: NANTENERGY, INC.; NANTENERGY, LLC; FLUIDIC, INC.,; NANT HOLDINGS IP, LLC
To: FORM ENERGY, INC.,
Reel/Frame 063264/0171 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2020
From: NANTENERGY, INC.; NANTENEGY, LLC; FLUIDIC, INC.; NANT HOLDINGS IP, LLC
To: FORM ENERGY, INC.
Reel/Frame 053430/0590 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 046392 FRAME 0101. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Dec 18, 2018
From: NANT CAPITAL, LLC
To: FLUIDIC, INC. (NKA NANTENERGY, INC.)
Reel/Frame 049609/0442 →
CHANGE OF NAME Recorded Aug 21, 2018
From: FLUIDIC, INC.
To: NANTENERGY, INC.
Reel/Frame 046881/0818 →
RELEASE OF SECURITY INTEREST Recorded Jun 19, 2018
From: NANT CAPITAL, LLC
To: NANTENERGY, INC.
Reel/Frame 046392/0101 →
SECURITY INTEREST Recorded Jan 12, 2018
From: FLUIDIC, INC.
To: NANT CAPITAL, LLC
Reel/Frame 045060/0240 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2017
From: FRIESEN, CODY A.; KRISHNAN, RAMKUMAR; MIHALKA, MICHAEL; FRIESEN, GRANT; GOODFELLOW, ANDREW
To: FLUIDIC INC.
Reel/Frame 043915/0398 →
Continuity (4)
Continuation 15227145 · Aug 3, 2016
Continuation 13531962 · Jun 25, 2012
Provisional Application 61555952 · Nov 4, 2011
Related Publication 20180034123A1 · Feb 1, 2018