IP Library Granted Patent US 10,421,122
Granted Patent B2
US 10,421,122 · App. 15/657,300 · Granted Sep 24, 2019

Metal powder, method of producing additively-manufactured article, and additively-manufactured article

Inventors: Ryusuke Tsubota (Osaka, JP); Junichi Tanaka (Osaka, JP); Yohei Oka (Osaka, JP); Takayuki Nakamoto (Izumi, JP); Takahiro Sugahara (Izumi, JP); Mamoru Takemura (Izumi, JP); Sohei Uchida (Izumi, JP)
Assignees: DAIHEN CORPORATION; OSAKA RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE AND TECHNOLOGY
B22F1/0003B22F3/1055B22F3/24C22C1/0425C22C9/00C22C9/06C22C9/10B22F1/0011B22F9/08B22F2003/1056B22F2003/248B22F2009/0812B22F2009/0828B22F2009/0836B22F2998/10B33Y10/00B33Y70/00B33Y80/00Y02P10/295
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Quick Facts
Patent No.
US 10,421,122
App. No.
15/657,300
Granted
Sep 24, 2019
Kind
B2
Abstract

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

Claims (28)

1. An additively-manufactured article made from a copper alloy, the copper alloy consisting of:

not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, a total content of the chromium and the silicon being not more than 1.00 mass %; and

a balance of copper,

an element besides the copper, the chromium, and the silicon being less than 0.10 mass %,

the additively-manufactured article having a relative density of not less than 96% and not more than 100% with respect to a theoretical density of the copper alloy, and

the additively-manufactured article having an electrical conductivity of not less than 26% IACS.

2. The additively-manufactured article according to claim 1 , wherein

the copper alloy is a chromium-containing copper alloy comprising:

not less than 0.10 mass % and not more than 0.60 mass % of the chromium; and

a balance of the copper,

the additively-manufactured article has a relative density of not less than 96% and not more than 100% with respect to a theoretical density of the chromium-containing copper alloy, and

the additively-manufactured article has an electrical conductivity of not less than 30% IACS.

3. The additively-manufactured article according to claim 1 , wherein

the copper alloy is a silicon-containing copper alloy comprising:

not less than 0.10 mass % and not more than 0.60 mass % of the silicon; and

a balance of the copper,

the additively-manufactured article has a relative density of not less than 96% and not more than 100% with respect to a theoretical density of the silicon-containing copper alloy, and

the additively-manufactured article has an electrical conductivity of not less than 26% IACS.

4. An additively-manufactured article made from a copper alloy, the copper alloy consisting of:

not less than 0.22 mass % and not more than 0.94 mass % of chromium;

not less than 98.0 mass % of copper; and

an impurity element,

the impurity element being an element besides the copper and the chromium,

the impurity element being less than 0.10 mass %.

5. The additively-manufactured article according to claim 4 , wherein the copper alloy comprises more than 0.51 mass % and not more than 0.94 mass % of the chromium.

6. The additively-manufactured article according to claim 4 , wherein the copper alloy comprises not less than 0.22 mass % and not more than 0.51 mass % of the chromium.

7. The additively-manufactured article according to claim 4 , wherein the copper alloy comprises not less than 98.5 mass % of the copper.

8. The additively-manufactured article according to claim 4 , wherein the copper alloy comprises not less than 99.0 mass % of the copper.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 044794 FRAME: 0161. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER . Recorded Feb 12, 2018
From: TECHNOLOGY RESEARCH INSTITUTE OF OSAKA PREFECTURE
To: OSAKA RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE AND TECHNOLOGY
Reel/Frame 045302/0840 →
MERGER Recorded Feb 1, 2018
From: TECHNOLOGY RESEARCH INSTITUTE OF OSAKA PREFECTURE
To: OSAKA RESEARCH INSTITUTE OF INDUSTRIAL SCIENCE AND TECHNOLOGY
Reel/Frame 044794/0161 →
Priority Claims (1)
JP 2015-097974 · May 13, 2015 · national
Continuity (2)
Division 15151693 · May 11, 2016
Related Publication 20170333987A1 · Nov 23, 2017