IP Library Granted Patent US 10,228,324
Granted Patent B2
US 10,228,324 · App. 15/658,470 · Granted Mar 12, 2019

Gas measurement system

Inventors: Peter Zemek (Groton, MA); Robert M. Carangelo (Glastonbury, CT); Hongke Ye (Chelmsford, MA); Andrew Wright (North Andover, MA)
Assignee: MKS Instruments, Inc.
G01N21/39G01N21/01G01N21/255G01N33/0044G01N2021/0193G01N2021/399G01N2201/0612G01N2201/129
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Quick Facts
Patent No.
US 10,228,324
App. No.
15/658,470
Granted
Mar 12, 2019
Kind
B2
Abstract

Presented herein are systems and methods for quantifying trace and/or ultra-trace levels of a species—for example, H 2 S or H 2 O—in a natural gas line. The systems and methods employ a tunable laser, such as a tunable diode laser, vertical-cavity surface-emitting laser (VCSEL), external cavity diode laser or a vertical external-cavity surface-emitting laser (VECSEL) or a tunable quantum cascade laser (QCL). The laser produces an output beam over a set of one or more relatively narrow, high resolution wavelength bands at a scan rate from about 0.1 Hz to about 1000 Hz. A natural gas sample comprising a trace level of a species of interest passes through a flow cell into which the output beam from the laser is guided. An optical detector receives light from the flow cell, producing a signal indicative of the absorption attenuation from which the concentration of the trace species is determined.

Claims (61)

1. A spectroscopy system for measuring a trace level and/or an ultra-trace level of a gas in a natural gas sample, the system comprising:

a laser for producing an output beam over a set of one or more discrete or continuous wavelength bands at a scan rate from about 0.1 Hz to about 1000 Hz over the set of one or more discrete or continuous wavelength bands;

transmitting optics for guiding and/or shaping the output beam from the laser to the natural gas sample;

an optical detector for receiving light from the natural gas sample and producing a detector signal corresponding to the received light; and

a processor of a computing device and a memory having instructions stored thereon, wherein the instructions, when executed by the processor, cause the processor to compute the trace level and/or ultra-trace level of the gas in the natural gas sample from the signal corresponding to the received light,

wherein the gas is hydrogen sulfide and wherein the set of one or more discrete or continuous wavelength bands comprises one or both of bands (i) and (ii) as follows:

(i) a first band at least 0.05 cm −1 in width, said first band containing at least one value between 5066 cm −1 and 5076 cm −1 ; and

(ii) a second band at least 0.05 cm −1 in width, said second band containing at least one value between 5086 cm −1 and 5097 cm −1 .

2. The system of claim 1 , wherein the instructions, when executed by the processor, cause the processor to synchronize wavelength scanning of the laser with the detector signal to align, in a time domain, measurement of the detector signal with the wavelength scanning to generate an absorption spectrum.

3. The system of claim 2 , wherein the instructions, when executed by the processor, cause the processor to analyze the generated absorption to determine the trace level and/or ultra-trace level of the gas in the natural gas sample.

4. The system of claim 1 , wherein the natural gas sample is at least 20% methane and/or an ultra-trace amount.

5. The system of claim 1 , wherein the instructions, when executed by the processor, identify an absorption peak corresponding to methane in the natural gas sample and use the absorption peak corresponding to methane to line-lock output wavelength of the laser and stabilize one or more output wavelength bands of the laser, thereby reducing error caused by laser drift without use of a separate reference gas cell.

6. The system of claim 1 , further comprising a supplemental optical detector for receiving light from the output beam of the laser that does not pass through the natural gas sample, and for producing a resulting supplemental signal, wherein the instructions, when executed by the processor, analyze the supplemental signal to determine a reference channel baseline signature and subtract the reference channel baseline signature from a sample gas baseline signal, thereby reducing noise.

7. The system of claim 1 , further comprising a sample gas conditioning system.

8. The system of claim 1 , further comprising a flow control device for controlling a flow rate of the natural gas sample into/through the flow cell.

9. The system of claim 1 , further comprising a pump for controlling and/or reducing pressure of the natural gas sample prior to flow of the sample into/through the flow cell.

10. The system of claim 1 , further comprising a vacuum pump for producing a vacuum of the natural gas sample in the flow cell.

11. The system of claim 1 , wherein the laser comprises a member selected from the group consisting of:

a tunable diode laser,

an external cavity diode laser or a vertical external-cavity surface-emitting laser (VECSEL), and

a tunable quantum cascade laser (QCL).

12. A spectroscopy method for measuring a trace level and/or an ultra-trace level of a gas in a natural gas sample, the method comprising:

producing an output beam from a laser over a set of one or more discrete or continuous wavelength bands at a scan rate from about 0.1 Hz to about 1000 Hz over the set of one or more discrete or continuous wavelength bands;

introducing a natural gas sample into a flow cell, wherein the natural gas sample comprises a trace level and/or an ultra-trace level;

guiding and/or shaping the output beam from the laser to the natural gas sample;

receiving light, by an optical detector, from the natural gas sample and producing a detector signal corresponding to the received light; and

determining, by a processor of a computing device and a memory having instructions stored thereon, the trace level and/or ultra-trace level of the gas in the natural gas sample from the signal corresponding to the received light,

wherein the gas is hydrogen sulfide and wherein the set of one or more discrete or continuous wavelength bands comprises one or both of bands (i) and (ii) as follows:

(i) a first band at least 0.05 cm −1 in width, said first band containing at least one value between 5066 cm −1 and 5076 cm −1 ; and

(ii) a second band at least 0.05 cm −1 in, said second band containing at least one value between 5086 cm −1 and 5097 cm −1 .

13. The method of claim 12 , further comprising:

synchronizing, by the processor, wavelength scanning of the laser with the detector signal to align, in a time domain, measurement of the detector signal with the wavelength scanning to generate an absorption spectrum.

14. The method of claim 13 , further comprising:

analyzing, by the processor, the generated absorption spectrum to determine the trace level and/or ultra-trace level of the gas in the natural gas sample.

15. The method of claim 14 , further comprising:

performing a chemometric analysis of the generated absorption spectrum either in the time domain or frequency domain.

16. The method of claim 12 , wherein the natural gas sample is at least 20% methane.

17. The method of claim 12 , further comprising:

identifying, by the processor, an absorption peak corresponding to methane in the natural gas sample; and

using the absorption peak corresponding to methane to line-lock, by the processor, output wavelength of the laser and stabilize one or more output wavelength bands of the laser, thereby reducing error caused by laser drift without use of a separate reference gas cell.

18. The method of claim 12 , further comprising:

receiving light from the output beam of the laser that does not pass through the natural gas sample;

producing a resulting supplemental signal; and

analyzing, by the processor, the supplemental signal to determine a reference channel baseline signature and subtracting the reference channel baseline signature from a sample gas baseline signal, thereby reducing noise.

19. The method of claim 12 , further comprising:

conditioning the natural gas sample.

20. The method of claim 12 , further comprising

controlling a flow rate of the natural gas sample into/through the flow cell.

21. The method of claim 12 , further comprising

controlling and/or reducing pressure of the natural gas sample prior to flow of the sample into/through the flow cell.

22. The method of claim 12 , further comprising

producing a vacuum of the natural gas sample in the flow cell.

23. The method of claim 12 , wherein the laser comprises a member selected from the group consisting of:

a tunable diode laser,

an external cavity diode laser or a vertical external-cavity surface-emitting laser (VECSEL), and

a tunable quantum cascade laser (QCL).

24. A system for measuring hydrogen sulfide in natural gas, comprising:

a light source emitting light at a frequency substantially corresponding to an absorption line of hydrogen sulfide in the 5066-5076 cm −1 (1970-1974 nm) wavelength range or 5086-5097 cm −1 (1962-1966 nm) wavelength range, wherein the light source is positioned to emit light through the natural gas, the light source scans over the wavelength range at a rate from 10 Hz to 200 Hz;

a first detector configured to detect an intensity of the light emitted from the light source;

a second detector configure to detect an intensity of the light after passing through the natural gas, the signals from the detectors are sampled with a resolution from 0.01 to 0.0001 cm −1 ; and

a processing device coupled to the first and second detector for determining the level of hydrogen sulfide in the natural gas.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 063009/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 062739/0001 →
SECURITY INTEREST Recorded Aug 19, 2022
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061572/0069 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE U.S. PATENT NO.7,919,646 PREVIOUSLY RECORDED ON REEL 048211 FRAME 0312. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT (ABL). Recorded Jan 14, 2021
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 055668/0687 →
PATENT SECURITY AGREEMENT (ABL) Recorded Feb 1, 2019
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 048211/0312 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2019
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
Reel/Frame 048224/0939 →
ABL SECURITY AGREEMENT Recorded Nov 15, 2017
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 044455/0506 →
TERM LOAN SECURITY AGREEMENT Recorded Nov 15, 2017
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 044455/0355 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2017
From: ZEMEK, PETER; CARANGELO, ROBERT M.; YE, HONGKE; WRIGHT, ANDREW
To: MKS INSTRUMENTS, INC.
Reel/Frame 043387/0604 →
Continuity (2)
Provisional Application 62366594 · Jul 25, 2016
Related Publication 20180024051A1 · Jan 25, 2018