IP Library Granted Patent US 10,115,498
Granted Patent B2
US 10,115,498 · App. 15/659,905 · Granted Oct 30, 2018

Hybrid cable, method for its manufacture and use of such a hybrid cable

Inventors: Markus Heipel (Nuremberg, DE); Lazhar Kahouli (Altbach, DE); Hideki Sakai (Yokohama, JP); Akihiro Koeda (Yokohama, JP)
Assignees: LEONI Kabel Holding GmbH; Continental TEVES AG & Co. oHG
H01B7/0045H01B3/441H01B7/04H01B7/1885H01B7/24H01B13/0036H01B13/01209H01B13/22
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Quick Facts
Patent No.
US 10,115,498
App. No.
15/659,905
Granted
Oct 30, 2018
Kind
B2
Abstract

An electric lead contains at least three conductors. Each of conductors has a line which is surrounded by a conductor sheath. Two of the conductors are embodied as signal conductors, and form, with a common partial lead sheath surrounding them, a first partial lead, in particular a signal lead. Another of the conductors is embodied as a power conductor and forms a second partial lead, in particular a power lead. The conductors are surrounded by a separating sleeve, which is in turn surrounded by a common sheath of the electric lead. The lead is characterized in that the partial lead sheath has an inner sheath section and an outer sheath section, and the outer sheath section is harder than the inner sheath section.

Claims (34)

1. An electric lead, comprising:

at least three conductors, each having a line being surrounded by a conductor sheath;

two of said conductors are signal conductors;

a common partial lead sheath surrounding said signal conductors, said common partial lead sheath and said signal conductors forming a first partial lead;

another of said conductors is a power conductor forming a second partial lead;

a separating sleeve directly surrounding said first partial lead and said second partial lead, said separating sleeve being formed from a synthetic non-woven fabric or a plastic film; and

a common sheath surrounding said separating sleeve.

2. The lead according to claim 1 , wherein said common partial lead sheath has an inner sheath section and an outer sheath section, and a material of said outer sheath section is harder than a material of said inner sheath section.

3. The lead according to claim 2 , wherein a material of said common sheath is softer than said material of said outer sheath section.

4. The lead according to claim 2 , further comprising a function element connected to said first partial lead, said function element having a housing fabricated from a material which can be connected at least one of chemically or physically to a material of said outer sheath section.

5. The lead according to claim 2 , wherein a material of said conductor sheath of said conductor embodied as said power conductor is softer than said material of said outer sheath section.

6. The lead according to claim 2 , wherein said first and second partial leads form a partial lead bundle which is surrounded by said separating sleeve, said separating sleeve is adapted to an outer contour of said partial lead bundle.

7. The lead according to claim 1 , wherein at least one of said common partial lead sheath of said first partial lead or said common sheath is formed from a thermoplastic polyurethane elastomer.

8. The lead according to claim 1 , wherein said at least one conductor sheath is formed from polyethylene.

9. The lead according to claim 8 , wherein said polyethylene is a cross-linked polyethylene.

10. The lead according to claim 1 , wherein at least one of said conductors has a conductor separating layer being a hot seal layer disposed between said line of said conductor and said conductor sheath of said conductor.

11. The lead according to claim 1 , wherein said first and second partial leads are embodied free of separating means.

12. The lead according to claim 1 , wherein said separating sleeve is applied running in longitudinally to said first and second partial leads.

13. The lead according to claim 1 , wherein said conductor of said second partial lead contains a plurality of wires, said wires are first combined to form a plurality of bundles, each of said bundles is twisted in a limb direction of lay to form a limb, and said limbs are twisted to form a limb stranded conductor, wherein one of said limbs is a centrally guided limb and the limb direction of lay of said centrally guided limb is opposed to the limb direction of lay of other ones of said limbs surrounding said centrally guided limb, and around said centrally guided limb said other limbs are stranded in an opposite direction to the limb direction of lay of said centrally guided limb.

14. The lead according to claim 13 , wherein said limbs are stranded to one another with a reverse twist.

15. The lead according to claim 1 , wherein:

said first partial lead is a signal lead; and

said second partial lead is a power lead.

16. The lead according to claim 1 , wherein said separating sleeve is applied running longitudinally, in a spiral fashion, to said first and second partial leads.

17. The lead according to claim 1 , wherein:

said first partial lead is a signal lead configured for connecting to a wheel rotation sensor or a speed sensor of a motor vehicle; and

said second partial lead is a power lead configured for connecting to an electrical consumer or a power supply.

18. An electric lead, comprising:

at least three conductors, each having a line being surrounded by a conductor sheath;

two of said conductors are signal conductors;

a common partial lead sheath surrounding said signal conductors, said common partial lead sheath being formed from an insulating material, said common partial lead sheath having an inner sheath section and an outer sheath section, said insulating material of said outer sheath section being harder than said insulating material of said inner sheath section, said common partial lead sheath and said signal conductors forming a first partial lead;

another of said conductors is a power conductor forming a second partial lead;

a separating sleeve surrounding said conductors; and

a common sheath surrounding said separating sleeve.

Assignments (2)
MERGER Recorded Mar 27, 2023
From: CONTINENTAL TEVES AG & CO. OHG
To: CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
Reel/Frame 063107/0522 →
CHANGE OF ASSIGNEE ADDRESS Recorded Jul 9, 2020
From: LEONI KABEL GMBH
To: LEONI KABEL GMBH
Reel/Frame 053173/0476 →
Priority Claims (1)
DE 10 2013 226 976 · Dec 20, 2013 · national
Continuity (3)
Continuation 15006311 · Jan 26, 2016
Continuation PCTEP2014070957 · Sep 30, 2014
Related Publication 20170323702A1 · Nov 9, 2017