IP Library Granted Patent US 10,040,972
Granted Patent B2
US 10,040,972 · App. 15/662,798 · Granted Aug 7, 2018

Single crystal silicon-carbide substrate and polishing solution

Inventors: Iori Yoshida (Tokyo, JP); Satoshi Takemiya (Tokyo, JP); Hiroyuki Tomonaga (Tokyo, JP)
Assignee: ASAHI GLASS COMPANY, LIMITED
C09G1/04C30B29/36C30B33/00H01L21/02024H01L29/1608Y10T428/24355
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Quick Facts
Patent No.
US 10,040,972
App. No.
15/662,798
Granted
Aug 7, 2018
Kind
B2
Abstract

A process of manufacturing a single-crystal silicon-carbide substrate, includes contacting a surface of a single-crystal silicon-carbide plate with a surface of a polishing pad; and moving the surface of the single-crystal silicon-carbide plate relative to the surface of the polishing pad while supplying a polishing solution to the surface the polishing pad, to polish the surface of the single-crystal silicon-carbide plate. The polishing pad comprises a non-woven fabric or a porous resin. The polishing solution comprises an oxidizing agent which comprises a transition metal having oxidation-reduction potential of 0.5 V or more. Neither the polishing pad nor the polishing solution comprises an abrasive.

Claims (25)

1. A process of manufacturing a single-crystal silicon-carbide substrate, the process comprising:

contacting a surface of a single-crystal silicon-carbide plate with a surface of a polishing pad; and

moving the surface of the single-crystal silicon-carbide plate relative to the surface of the polishing pad while supplying a polishing solution to the surface the polishing pad, to polish the surface of the single-crystal silicon-carbide plate,

wherein the polishing pad comprises a non-woven fabric or a porous resin,

wherein the polishing solution comprises an oxidizing agent which comprises a transition metal having oxidation-reduction potential of 0.5 V or more, and

wherein neither the polishing pad nor the polishing solution comprises an abrasive.

2. The process according to claim 1 , further comprising holding the single-crystal silicon-carbide plate with a carrier, wherein the surface of the single-crystal silicon-carbide plate is moved relative to the surface of the polishing pad by moving the carrier relative to the polishing pad.

3. The process according to claim 1 , wherein a pH of the polishing solution is 11 or less.

4. The process according to claim 1 , wherein a pH of the polishing solution is 5 or less.

5. The process according to claim 1 , wherein a pH of the polishing solution is 3 or less.

6. The process according to claim 1 , wherein the oxidizing agent comprises a permanganate ion.

7. The process according to claim 1 , wherein the oxidizing agent comprises potassium permanganate or sodium permanganate.

8. The process according to claim 6 , wherein an amount of the permanganate ion in the polishing solution is 0.05 mass % or more and 5 mass % or less.

9. The process according to claim 6 , wherein an amount of the permanganate ion in the polishing solution is 0.1 mass % or more and 4 mass % or less.

10. The process according to claim 6 , wherein an amount of the permanganate ion in the polishing solution is 0.2 mass % or more and 3.5 mass % or less.

11. The process according to claim 1 , wherein the single-crystal silicon-carbide substrate comprises a principal surface having an atomic step-and-terrace structure, the atomic step-and-terrace structure comprising atomic steps and terraces derived from a crystal structure, wherein the atomic step-and-terrace structure has a proportion of an average line roughness of a front edge portion of the atomic step to a height of the atomic step being 20% or less.

12. The process according to claim 11 , wherein the principal surface is a surface on which a crystal is to be epitaxially grown to form a silicon-carbide semiconductor layer or a gallium-nitride semiconductor layer.

13. The process according to claim 11 , wherein a width of the terrace is substantially the same in each terrace.

14. The process according to claim 11 , wherein the front edge portion of the atomic step is a straight line having the average line roughness.

15. The process according to claim 2 , wherein a pH of the polishing solution is 3 or less.

16. The process according to claim 15 , wherein the oxidizing agent comprises a permanganate ion.

17. The process according to claim 16 , wherein an amount of the permanganate ion in the polishing solution is 0.1 mass % or more and 4 mass % or less.

18. The process according to claim 16 , wherein an amount of the permanganate ion in the polishing solution is 0.2 mass % or more and 3.5 mass % or less.

19. The process according to claim 17 , wherein the single-crystal silicon-carbide substrate comprises a principal surface having an atomic step-and-terrace structure, the atomic step-and-terrace structure comprising atomic steps and terraces derived from a crystal structure, wherein the atomic step-and-terrace structure has a proportion of an average line roughness of a front edge portion of the atomic step to a height of the atomic step being 20% or less.

20. The process according to claim 18 , wherein the single-crystal silicon-carbide substrate comprises a principal surface having an atomic step-and-terrace structure, the atomic step-and-terrace structure comprising atomic steps and terraces derived from a crystal structure, wherein the atomic step-and-terrace structure has a proportion of an average line roughness of a front edge portion of the atomic step to a height of the atomic step being 20% or less.

Assignments (1)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
Priority Claims (1)
JP 2011-222782 · Oct 7, 2011 · national
Continuity (4)
Continuation 15623540 · Jun 15, 2017
Division 14246556 · Apr 7, 2014
Continuation PCTJP2012075504 · Oct 2, 2012
Related Publication 20170342298A1 · Nov 30, 2017
Cited By (1)
US 12,448,545