Apparatus and method for injecting resin into laminated iron core
An apparatus includes a mold unit and a receive unit which clamp a laminated iron core body from both sides in a lamination direction, the laminated iron core body including a plurality of laminated iron core pieces and a resin hole pierced in the lamination direction, a plunger which extrudes a resin of an inside of a resin pool part formed in the mold unit, and a cull plate arranged between the laminated iron core body and the mold unit. The cull plate includes a close contact part with the resin on a side opposed to the plunger, the close contact part including a projection projected to a side of the plunger beyond a groove bottom of a runner formed in the cull plate, or a recess recessed to a side of the laminated iron core body beyond the groove bottom of the runner.
1. An apparatus for injecting a resin into a laminated iron core, the apparatus comprising:
a mold unit which includes a resin pool part;
a receive unit paired with the mold unit and clamping a laminated iron core body from both sides in a lamination direction between the receive unit and the mold unit, wherein the laminated iron core body includes a plurality of laminated iron core pieces and a resin hole pierced in the lamination direction inside the laminated iron core body;
a plunger which extrudes a resin of an inside of the resin pool part formed in the mold unit; and
a cull plate arranged between the laminated iron core body and the mold unit, and including a runner through which the extruded resin is injected to the resin hole of the laminated iron core body,
wherein the cull plate includes a close contact part with the resin on a side opposed to the plunger, the close contact part including a projection projected to a side of the plunger beyond a groove bottom of the runner formed in the cull plate, or a recess recessed to a side of the laminated iron core body beyond the groove bottom of the runner formed in the cull plate.
2. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the close contact part includes the projection, and an outside width of the projection is gradually decreased toward the side of the plunger.
3. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the close contact part includes the recess, and an inside width of the recess is gradually increased toward the side of the plunger.
4. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the close contact part includes the recess, and an inside of the recess further includes a projection projected to the side of the plunger.
5. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the close contact part further includes a first widened part having an inside width larger than an inside width of the resin pool part.
6. The apparatus for injecting the resin into the laminated iron core according to claim 5 , wherein the runner is communicated to the first widened part.
7. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the side of the cull plate opposed to the plunger includes a dummy runner communicated to the resin hole.
8. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein a surface of the close contact part opposed to the plunger has a polish finishing part.
9. The apparatus for injecting the resin into the laminated iron core according to claim 8 , wherein a peripheral side surface of the close contact part has a satin finishing part.
10. The apparatus for injecting the resin into the laminated iron core according to claim 1 , wherein the resin pool part present in a side of the mold unit opposed to the cull plate includes a second widened part having an inside width larger than an outside width of the plunger.
11. The apparatus for injecting the resin into the laminated iron core according to claim 10 , wherein an inside width of the second widened part is gradually increased toward a side of the cull plate.
12. A method for injecting a resin into a laminated iron core, the method comprising:
arranging and clamping a laminated iron core body between a receive unit and a mold unit with a cull plate provided between the laminated iron body and the mold unit, wherein the laminated iron core body includes a plurality of laminated iron core pieces and a resin hole pierced in the lamination direction inside the laminated iron core body;
with the laminated iron core body being clamped, extruding a resin of an inside of a resin pool part formed in the mold unit using a plunger and injecting the resin into the resin hole through the cull plate, wherein the cull plate includes a close contact part with the resin on a side opposed to the plunger, the close contact part including a projection projected to a side of the plunger beyond a groove bottom of a runner formed in the cull plate, or a recess recessed to a side of the laminated iron core body beyond the groove bottom of the runner formed in the cull plate;
after curing the resin in the resin hole, separating unwanted resin from the plunger by moving the plunger by a given distance in a direction away from the laminated iron core body before the cull plate together with the unwanted resin is detached from the mold unit; and
after separating the unwanted resin from the plunger, moving the plunger to the side of the laminated iron core body.