Granted Patent B2

US 10,351,332 · App. 15/672,668 · Granted Jul 16, 2019

Inventors: Chris K. Leser (Mahomet, IL); Charles T. Wallace (Evansville, IN); Philip A. Driskill (Newburgh, IN); John B. Euler (Evansville, IN); Jason J. Paladino (Newburgh, IN); Milan C. Maravich (Newburgh, IN); Daniel O. Davis (Cynthiana, IN); Jeffrey A. Mann (Evansville, IN); Randy A. Bowlds (Evansville, IN)

Assignee: Berry Plastics Corporation

B65D81/3879A47G19/2205B29C66/1122B29C66/1282B29C66/12881B29C66/14B29C66/4322B29C66/727B29C66/7234B32B1/00B32B1/08B32B27/08B32B27/32B65D81/3865B65D81/3867B65D81/3874B65D81/3876B65D81/3881B29C65/02B29C66/71B29C66/73713B29L2031/7132B31B2100/00B31B2100/0022B31B2105/00B31B2105/0022B31B2110/10B31B2110/20Y10T428/139Y10T428/1352Y10T428/1376Y10T428/1393

Abstract

Claims (22)

1. An insulative sleeve comprising

a sheet comprising insulative cellular non-aromatic polymeric material and having a plastically deformed first material segment having a first density located in a first portion of the sheet and a second material segment having a second density lower than the first density located in an adjacent second portion of the sheet,

wherein the insulative cellular non-aromatic polymeric material comprises a polypropylene base resin, a polypropylene secondary resin, at least one nucleation agent, and at least one blowing agent.

2. The insulative sleeve of claim 1 , wherein the insulative sleeve is arranged to surround a vertical central axis and includes an upright inner tab arranged to extend upwardly along and in spaced-apart relation to the vertical central axis and is configured to provide the first material segment having the first density, an upright outer tab arranged to extend upwardly along and in spaced-apart relation to the vertical central axis and arranged to mate with the upright inner tab along an interface therebetween, and an upright fence arranged to extend around the central axis, interconnect the upright inner tab and the upright outer tab, and provide the second material segment having the second density.

3. The insulative sleeve of claim 2 , further comprising a floor coupled to the upright fence.

4. The insulative sleeve of claim 2 , wherein the second portion of the insulative cellular non-aromatic polymeric material has a thermal conductivity to density ratio of about 0.3, wherein thermal conductivity is expressed in W/m-K at about 21° C. and density is expressed in g/cm 3 .

5. The insulative sleeve of claim 4 , wherein the second density is about 0.15 g/cm 3 to about 0.19 g/cm 3 .

6. The insulative sleeve of claim 4 , wherein the second density is about 0.155 g/cm 3 to about 0.1902 g/cm 3 .

7. The insulative sleeve of claim 5 , wherein the second density is about 0.15 g/cm 3 to about 0.19 g/cm 3 and wherein the insulative cellular non-aromatic polymeric material is an extrudate, and cells of the extrudate in the second portion have a first dimension along a first axis and a second dimension along a second axis, the second axis is normal to the first axis, and wherein an average ratio of the first dimension to the second dimension is about 1.5 to about 3.0.

8. The insulative sleeve of claim 7 , wherein the cells of the extrudate in the second portion have an average aspect ratio of between about 1.0 and about 3.0 along the first axis.

9. The insulative sleeve of claim 7 , wherein the insulative sleeve defines a circumference of an upper open end and the circumference is aligned with the first axis.

10. The insulative sleeve of claim 7 , wherein the cells of the extrudate in the second portion have an average aspect ratio of between about 1.0 and about 2.0 along the second axis.

11. The insulative sleeve of claim 10 , wherein the insulative sleeve defines a circumference of an upper open end and the circumference is aligned with the second axis.

12. The insulative sleeve of claim 1 , wherein the insulative cellular non-aromatic polymeric material is an extrudate, and cells of the extrudate in the second portion have a first dimension along a first axis and a second dimension along a second axis, the second axis is normal to the first axis, and wherein an average ratio of the first dimension to the second dimension is about 1.5 to about 3.0.

13. The insulative sleeve of claim 12 , wherein the cells of the extrudate in the second portion have an average aspect ratio of between about 1.0 and about 2.0 along the second axis.

14. The insulative sleeve of claim 13 , wherein the insulative sleeve defines a circumference of an upper open end and the circumference is aligned with the second axis.

15. The insulative sleeve of claim 14 , wherein the insulative sleeve is arranged to extend around a vertical central axis, has a first surface facing the vertical central axis, has a second surface opposite the first surface, and the first surface substantially lacks creases with a depth exceeding about 200 microns from the first surface.

16. The insulative sleeve of claim 1 , wherein the insulative sleeve is arranged to extend around a vertical central axis, has a first surface facing the interior region, has a second surface opposite the first surface, the first surface is characterized by a first polymer crystal domain size, the second surface is characterized by a second polymer crystal domain size, and the first polymer crystal domain size is smaller than the second polymer crystal domain size.

17. The insulative sleeve of claim 16 , wherein the first polymer crystal domain size is less than about 200 angstroms.

18. The insulative sleeve of claim 17 , wherein the second density is about 0.05 g/cm 3 to about 0.19 g/cm 3 .

19. The insulative sleeve of claim 1 , wherein the sheet has a tear resistance of between about 2 grams-force/mil thickness to about 3.5 grams-force/mil thickness according to ASTM D1922-93 with a tear radius of about 1.7 inches.

20. The insulative sleeve of claim 19 , wherein the insulative cellular non-aromatic polymeric material is an extrudate, and cells of the extrudate in the second portion have a first dimension along a first axis and a second dimension along a second axis, the second axis is normal to the first axis, and wherein an average ratio of the first dimension to the second dimension is about 1.5 to about 3.0.

Assignments (33)

Continuity (6)