IP Library Granted Patent US 9,951,528
Granted Patent B2
US 9,951,528 · App. 15/677,850 · Granted Apr 24, 2018

Deck pedestal

Inventors: William E. Kugler (Denver, CO); Stephen J. Knight, III (Littleton, CO)
Assignee: United Construction Products, Inc.
E04F15/0247B21D22/02E04F15/02476E04F2015/02127
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Quick Facts
Patent No.
US 9,951,528
App. No.
15/677,850
Granted
Apr 24, 2018
Kind
B2
Abstract

A method of fabricating a plate for a support pedestal used to support a building surface component above a fixed surface includes forming one or more ribs into a sheet of material adjacent a periphery of the sheet so that the rib extends substantially continuously about a central axis of the sheet that is perpendicular to first and second opposite surfaces of the sheet and creating a series of spacer tabs out of the sheet between the central axis and the rib that are configured to space adjacent building surface components placed over the sheet.

Claims (24)

1. A method of fabricating a plate for a support pedestal used to support a building surface component above a fixed surface, comprising:

forming a rib into a sheet of material adjacent a periphery of the sheet so that the rib extends substantially continuously about a central axis of the sheet that is perpendicular to first and second opposite surfaces of the sheet to stiffen the sheet of material; and

creating a series of spacer tabs on the sheet between the central axis and the rib that are configured to space adjacent building surface components placed over the sheet, wherein each of the series of spacer tabs extends upward from the first surface and is positioned over at least one reference axis along the sheet, the reference axis being perpendicular to the central axis, and each of the series of spacer tabs defines a base axis simultaneously extending across a surface of the tab and along the first surface, such that each of the base axes is disposed at an angle that is non-parallel and non-perpendicular to its respective reference axis.

2. The method of claim 1 , further comprising determining an amount of space between the adjacent building components to be provided by the spacer tabs, wherein the angle is selected to provide the determined amount of space between the building surface components.

3. The method of claim 1 , wherein the creating includes folding a plurality of portions of the sheet along a plurality of respective fold lines to form the series of spacer tabs, such that each of the plurality of respective fold lines is collinear to at least one base axis defined by the corresponding spacer tab.

4. The method of claim 3 , wherein each of the plurality of respective fold lines is disposed at a 45 angle to the at least one reference axis over which the corresponding spacer tab is formed.

5. The method of claim 1 , wherein the at least one reference axis includes a first reference axis, and wherein the creating includes creating at least first and second spacer tabs of the series of spacer tabs along the first reference axis.

6. The method of claim 5 , wherein the first spacer tab is on a first side of the central axis and wherein the second spacer tab is on a second side of the central axis that is opposite the first side.

7. The method of claim 6 , wherein the creating includes creating third and fourth of the series of spacer tabs along a second reference axis.

8. The method of claim 7 , wherein the second reference axis is perpendicular to the central axis and the first reference axis.

9. The method of claim 7 , wherein the third spacer tab is on a third side of the central axis and wherein the fourth spacer tab is on a fourth side of the central axis that is opposite the third side.

10. The method of claim 1 , wherein the rib is a first rib, and wherein the method further includes forming a second rib into the sheet so that the second rib extends substantially continuously about the central axis of the sheet.

11. The method of claim 10 , wherein the second rib is between the series of spacer tabs and the first rib.

12. The method of claim 10 , wherein the second rib is between the series of spacer tabs and the central axis.

13. The method of claim 10 , wherein the first and second ribs are concentric.

14. The method of claim 1 , wherein each of the rib and the series of spacer tabs protrudes away from one of the first or second surfaces of the sheet.

15. The method of claim 1 , wherein the forming and creating occur substantially simultaneously.

16. The method of claim 1 , wherein the creating includes punching, stamping, printing, and/or molding.

17. The method of claim 1 , wherein the creating includes:

forming a series of apertures through the sheet between the first and second opposite surfaces; and

inserting the series of spacer tabs into the respective series of apertures.

18. The method of claim 17 , wherein the forming includes punching or cutting.

19. The method of claim 1 , wherein the forming includes stamping, printing, and/or molding.

20. The method of claim 14 , wherein each rib protrudes downward from the second surface.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2021
From: UNITED CONSTRUCTION PRODUCTS, INC.
To: UNITED CONSTRUCTION PRODUCTS, LLC
Reel/Frame 055737/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2017
From: KUGLER, WILLIAM E.; KNIGHT, STEPHEN J., III
To: UNITED CONSTRUCTIONS PRODUCTS, INC.
Reel/Frame 043439/0889 →
Continuity (3)
Continuation In Part 15355778 · Nov 18, 2016
Continuation In Part 14725488 · May 29, 2015
Related Publication 20170350141A1 · Dec 7, 2017