IP Library Granted Patent US 10,320,324
Granted Patent B2
US 10,320,324 · App. 15/680,746 · Granted Jun 11, 2019

Method and device for starting and/or driving a fan at low temperature

Inventors: Dirk Leman (Lier, BE); Iwan Haemers (Leopoldsburg, BE); Robin Ansias (Bertogne, BE)
Assignee: MELEXIS BULGARIA LTD.
H02P29/62H02P6/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,320,324
App. No.
15/680,746
Granted
Jun 11, 2019
Kind
B2
Abstract

A method of starting and/or driving a fan assembly, the fan assembly comprising a BLDC motor having one or more coils, and a bearing comprising a lubricant. The method comprises performing a special action for intentionally heating up the one or more coils and thereby indirectly heating up the lubricant. The method may comprise measuring a temperature of the bearing, or measuring a value related to said temperature, and performing the special action only if said temperature is below a certain threshold temperature. Performing the special action comprises setting an off-time to a first predefined value and setting an on-time to a second predefined value, the first and second predefined value having a first ratio. Starting the motor comprises setting the off-time to a third value and setting the on-time to a fourth predefined value, the third and fourth predefined value having a second ratio larger than the first ratio.

Claims (34)

1. A method of starting and/or driving a fan assembly, the fan assembly comprising a BLDC motor having one or more coils, and a bearing comprising a lubricant;

the method comprising the steps of:

performing a special action for intentionally heating up the one or more coils when starting the motor, and/or performing a special action for intentionally heating up the one or more coils while driving the motor;

starting the motor and driving the motor in a manner different from the special action;

wherein performing the special action comprises setting an off-time to a first predefined value and setting an on-time to a second predefined value, the first and second predefined value having a first ratio; and

wherein starting the motor comprises setting the off-time to a third value and setting the on-time to a fourth predefined value, the third and fourth predefined value having a second ratio larger than the first ratio.

2. The method according to claim 1 , comprising the steps of:

a) determining an initial value indicative of a temperature of the bearing;

b) comparing the initial value with a predefined threshold value, and

if the result of the comparison indicates that the temperature of the bearing is lower than a predefined temperature, performing the special action for intentionally heating up the one or more coils; and

if the result of the comparison indicates that the temperature of the bearing is higher than a predefined temperature, skipping the special action.

3. The method according to claim 1 , wherein performing the special action comprises performing a pre-heating by energizing the one or more coils in a manner to heat up the coils while keeping the motor substantially still.

4. The method according to claim 3 , wherein performing a pre-heating comprises:

applying an energizing scheme to energize the one or more coils using at least two positive energizing pulses and at least two negative energizing pulses during a predefined time duration corresponding to an expected time of a first phase.

5. The method according to claim 4 , wherein the total duration of the at least two energizing pulses during the pre-heating is at least 250 ms.

6. The method according to claim 1 , wherein the second predefined value and the fourth predefined value are the same, and

wherein the first predefined value is smaller than the third predefined value.

7. The method of claim 6 , wherein the first predetermined value is less than half of the third predefined value.

8. The method according to claim 1 , wherein performing the special action comprises setting a driving parameter to a first value which is intentionally not optimal for energy efficiency; and

wherein driving the motor comprises setting the driving parameter to a second value different from the first value, which is substantially optimal for energy efficiency.

9. Use of the method according to claim 1 for starting and/or driving the motor at temperatures down to −40° C.

10. Use of the method according to claim 1 for starting the motor of an LED headlight fan of a wheeled vehicle at temperatures down to −40° C.

11. Use of the method according to claim 1 for driving the motor of a seat-heating-fan of a wheeled vehicle.

12. A system comprising:

a motor drive circuit comprising a timer unit, an energizing unit for energizing the one or more coils and control logic:

a fan assembly comprising a BLDC motor having one or more coils, and a bearing comprising a lubricant;

wherein said control logic is configured to perform a method comprising the steps of:

performing a special action for intentionally heating up the one or more coils when starting the motor, and/or performing a special action for intentionally heating up the one or more coils while driving the motor;

starting the motor and driving the motor in a manner different from the special action;

wherein performing the special action comprises setting an off-time to a first predefined value and setting an on-time to a second predefined value, the first and second predefined value having a first ratio; and

wherein starting the motor comprises setting the off-time to a third value and setting the on-time to a fourth predefined value, the third and fourth predefined value having a second ratio larger than the first ratio.

13. The system of claim 12 , wherein said motor drive circuit comprises:

sensing means for determining an initial value indicative of a temperature of the bearing;

the motor drive circuit configured for comparing the initial value with a predefined threshold value.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2023
From: MELEXIS BULGARIA LTD
To: MELEXIS TECHNOLOGIES NV
Reel/Frame 062375/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2017
From: LEMAN, DIRK; HAEMERS, IWAN; ANSIAS, ROBIN
To: MELEXIS TECHNOLOGIES NV
Reel/Frame 043335/0969 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2017
From: MELEXIS TECHNOLOGIES NV
To: MELEXIS BULGARIA LTD.
Reel/Frame 043335/0998 →
Priority Claims (1)
EP 16184957 · Aug 19, 2016 · regional
Continuity (1)
Related Publication 20180054152A1 · Feb 22, 2018