SURGICAL TISSUE PROTECTION SHEATH
A surgical sheath for use in endoscopic trans-nasal or intra-ocular surgery is made of a braid material. The sheath may be manufactured by placing a length of braided tube material over a mandrel. The braid material is conformed to the shape of the mandrel and is then heat set. An atraumatic end may be made by folding or rolling one or both ends of the sheath. A coating may also optionally be applied to the braid material. The sheath reduces collateral trauma to the tissues in the surgical pathway.
1 . A surgical sheath comprising:
a conical section;
an angle section joined to the conical section, with the conical section having a central axis AF not parallel to a central axis AN of the angle section;
a body section joined to the angle section, with the body section having a length at least twice the length of the angle section; and
the conical section, the angle section and the body section comprising a braided material.
2 . The sheath of claim 1 further including an insert inside of the conical section, with the insert made of a non-braided material.
3 . The sheath of claim 2 with the insert having radial slots.
4 . The sheath of claim 2 further comprising an elastomer coating on at least part of an external surface of the sheath.
5 . The sheath of claim 1 further including a rolled edge at a distal end of the sheath.
6 . The sheath of claim 1 with the braided material comprising round or flat woven fibers.
7 . The sheath of claim 6 with the braid material comprising a tube.
8 . The sheath of claim 7 with the braided material comprising a sheet or strip of braid material formed into a tube.
9 . The sheath of claim 1 the braided material inverted to form a dual layer, and with an end of the braided material folded back on itself to provide a rounded tip.
10 . A method of making a surgical access sheath, comprising:
placing a length of braided tube material over a mandrel;
conforming the braided tube material to the shape of the mandrel;
heating the braided tube material to heat set the braided tube material;
removing the braided tube material from the mandrel; and
cutting the heat set braided tube material to a desired length.
11 . The method of claim 10 wherein the conforming step is performed by at least partially wrapping tape over the braided tube material, or placing a shaping block having an internal opening complimentary to the mandrel, over the braided tube material.
12 . The method of claim 10 further comprising rolling or folding at least one of a distal end and a proximal end of the heat set braided material to form an atraumatic end.
13 . The method of claim 10 further including applying a coating to at least part of the heat set braided tube material.
14 . The method of claim 10 further including embedding internal contact points of the braided tube material into the mandrel surface, and applying a coating onto at least part of the heat set braided material.