IP Library Granted Patent US 10,593,938
Granted Patent B2
US 10,593,938 · App. 15/691,112 · Granted Mar 17, 2020

Yolk-shell nanoparticle, method and applications

Inventors: Yingchao Yu (Ithaca, NY); Weidong Zhou (Ithaca, NY); Hao Chen (Ithaca, NY); Hector D. Abruna (Ithaca, NY)
Assignee: CORNELL UNIVERSITY
H01M4/366H01M4/0404H01M4/134H01M4/136H01M4/1395H01M4/1397H01M4/38H01M4/5815H01M4/602H01M10/052H01M10/0525Y02T10/7011
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Quick Facts
Patent No.
US 10,593,938
App. No.
15/691,112
Granted
Mar 17, 2020
Kind
B2
Abstract

A nanoparticle and a method for fabricating the nanoparticle utilize a decomposable material yoke located within permeable organic polymer material shell and separated from the permeable organic polymer material shell by a void space. When the decomposable material yoke comprises a sulfur material and the permeable organic polymer material shell comprises a material permeable to both a sulfur material vapor and a lithium ion within a battery electrolyte the nanoparticle may be used within an electrode for a Li/S battery absent the negative effects of battery electrode materials expansion.

Claims (61)

1. A nanoparticle comprising:

a yoke comprising a sulfur material; and

a single shell comprising a permeable, sulfur-functionalized organic polymer material shell and surrounding the yoke, wherein the polymer is cross-linked by sulfide, disulfide, or a combination thereof.

2. The nanoparticle of claim 1 , wherein the yoke comprises a sulfur material selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and other polysulfides.

3. The nanoparticle of claim 1 , wherein the permeable, sulfur-functionalized organic polymer material is permeable to vapors, ions including lithium ions, or a combination thereof.

4. The nanoparticle of claim 3 , wherein the yoke comprises a sulfur material selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and polysulfides.

5. The nanoparticle of claim 1 , wherein the yoke has a diameter from about 200 to about 300 nanometers; and the shell has a diameter from about 300 to about 400 nanometers and a thickness from about 10 to about 20 nanometers.

6. The nanoparticle of claim 5 , wherein a void space interposed between the yoke and the shell comprises from about 25 to about 75 percent of the volume enclosed by the shell.

7. The nanoparticle of claim 1 , wherein the polymer is polyaniline.

8. The nanoparticle of claim 1 , wherein a void space is interposed between the yolk and the shell.

9. An electrode comprising:

a conductive substrate; and

a coating located upon the conductive substrate, the coating consisting of a yoke, a single shell, and a void space interposed between the yoke and the shell, wherein the shell comprises a permeable organic polymer material and surrounds the yolk, and wherein the polymer is cross-linked by sulfide, disulfide, or a combination thereof.

10. The electrode of claim 9 , wherein:

the yoke comprises a sulfur material selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and other polysulfides.

11. The electrode of claim 9 , wherein the yoke has a diameter from about 200 to about 300 nanometers;

the shell has a diameter from about 300 to about 400 nanometers; and

the void space interposed between the yoke and the shell forms from about 25 to about 75 percent of the volume enclosed by the shell.

12. A battery comprising an electrode comprising:

a conductive substrate; and

a coating located upon the conductive substrate, the coating including a nanoparticle consisting of a yoke and a single shell, wherein the shell comprises a sulfur-functionalized, permeable organic polymer material and surrounds the yolk, and wherein the polymer is cross-linked by sulfide, disulfide, or a combination thereof.

13. The battery of claim 12 , wherein:

the yoke comprises a sulfur material selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and other polysulfides.

14. The battery of claim 12 , wherein the yoke has a diameter from about 200 to about 300 nanometers; and

the shell has a diameter from about 300 to about 400 nanometers.

15. The battery of claim 12 wherein the battery comprises a Li/S battery.

16. The battery of claim 12 , wherein a void space is interposed between the yolk and the shell.

17. A nanoparticle comprising:

a yolk comprising a sulfur material; and

a shell comprising a permeable organic polymer material surrounding the yolk, wherein the yolk is contacting the polymer material, wherein the polymer is cross-linked by sulfide, disulfide, or a combination thereof.

18. The nanoparticle of claim 17 , wherein the sulfur material is selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and polysulfides.

19. The nanoparticle of claim 17 , wherein the sulfur material comprises elemental sulfur.

20. The nanoparticle of claim 17 , wherein the sulfur material comprises lithium sulfide.

21. The nanoparticle of claim 17 , wherein the sulfur material comprises Li 2 S n .

22. The nanoparticle of claim 17 , wherein the permeable organic polymer material is sulfur-functionalized.

23. The nanoparticle of claim 17 , wherein the permeable organic polymer material comprises a conductive polymer.

24. The nanoparticle of claim 23 , wherein the conductive polymer comprises polyaniline.

25. The nanoparticle of claim 24 , wherein the polyaniline is sulfur functionalized.

26. The nanoparticle of claim 17 , further comprising a void space separating the yolk at least in part from the shell.

27. The nanoparticle of claim 26 , wherein the void space forms from about 25 to about 75 percent of the volume enclosed by the shell.

28. The nanoparticle of claim 17 , wherein the yolk has a diameter from about 200 to about 300 nanometers.

29. The nanoparticle of claim 17 , wherein the shell has a thickness from about 10 to about 20 nanometers.

30. An electrode comprising a nanoparticle of claim 17 .

31. An electrochemical cell comprising an electrode of claim 30 .

32. A nanoparticle comprising:

a yolk comprising a sulfur material;

a shell comprising a permeable organic polymer material surrounding the yolk, wherein the polymer is cross-linked by sulfide, disulfide, or a combination thereof; and

a void space interposed between the yolk and the shell, wherein the void space is adjacent to the permeable organic polymer material.

33. The nanoparticle of claim 32 , wherein the sulfur material is selected from the group consisting of elemental sulfur, S 8 , Li 2 S n , and polysulfides.

34. The nanoparticle of claim 32 , wherein the sulfur material comprises elemental sulfur.

35. The nanoparticle of claim 32 , wherein the sulfur material comprises lithium sulfide.

36. The nanoparticle of claim 32 , wherein the sulfur material comprises Li 2 S n .

37. The nanoparticle of claim 32 , wherein the permeable organic polymer material is sulfur-functionalized.

38. The nanoparticle of claim 32 , wherein the permeable organic polymer material comprises a conductive polymer.

39. The nanoparticle of claim 38 , wherein the conductive polymer comprises polyaniline.

40. The nanoparticle of claim 39 , wherein the polyaniline is sulfur functionalized.

41. The nanoparticle of claim 32 , wherein the void space forms from about 25 to about 75 percent of the volume enclosed by the shell.

42. The nanoparticle of claim 32 , wherein the yolk has a diameter from about 200 to about 300 nanometers.

43. The nanoparticle of claim 32 , wherein the shell has a thickness from about 10 to about 20 nanometers.

44. An electrode comprising a nanoparticle of claim 32 .

45. An electrochemical cell comprising an electrode of claim 44 .

Assignments (2)
CONFIRMATORY LICENSE Recorded Aug 17, 2020
From: CORNELL UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 053514/0859 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2019
From: YU, YINGCHAO; ZHOU, WEIDONG; CHEN, HAO; ABRUNA, HECTOR D.
To: CORNELL UNIVERSITY
Reel/Frame 051033/0603 →
Continuity (3)
Continuation 14900312
Provisional Application 61843133 · Jul 5, 2013
Related Publication 20180241034A1 · Aug 23, 2018