IP Library Granted Patent US 10,575,889
Granted Patent B2
US 10,575,889 · App. 15/704,182 · Granted Mar 3, 2020

Surgical system, device, and method for implanting a surgical device without the use of a guide wire

Inventor: Raphael Roybal (Savannah, GA)
Assignee: K2M, Inc.
A61B17/8888A61B17/8685A61B17/8872A61B17/3468A61B17/3472A61B17/864A61B17/8615A61B2017/90
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Quick Facts
Patent No.
US 10,575,889
App. No.
15/704,182
Granted
Mar 3, 2020
Kind
B2
Abstract

The present invention relates to a system, method, device and kit which utilize a modular pedicle screw implant that does not require the use of a guide wire for implantation and can be assembled in situ. The system, method, device, and kit include a surgical instrument for implanting a modular pedicle screw comprising a cannula coaxially aligned with a modified trocar style instrument or surgical shaft. The surgical shaft contains a first member of a surgical shaft-inner pedicle bone screw member joint, illustrated herein as a locking taper, for securing an inner member of a pedicle screw thereto. The inner member of a pedicle screw is further adapted to couple to an outer pedicle sheath. In combination, the inner member of a pedicle screw and the outer pedicle sheath form a solid modular pedicle screw.

Claims (31)

1. A surgical system for implanting a modular pedicle screw, comprising:

a cannula having a first proximal end portion and a second opposing distal end portion;

a surgical shaft having a first end portion and a second end portion, the surgical shaft including a modular bone screw implant frangibly coupled to the second end portion, the modular bone screw implant having a distal tip and a proximal end and a threaded body extending therebetween, the threaded body having a threaded portion extending along a substantial portion of the length of the body, the surgical shaft and the threaded body of the modular bone screw each dimensioned to be received within the cannula thereby forming a coaxial relationship with the cannula; and

an outer sheath including a proximal most end and a distal most end, the outer sheath defining a hollow interior extending between the proximal most end and the distal most end, the outer sheath positionable about the surgical shaft,

wherein the outer sheath is securable to the modular bone screw implant such that an entire length of the hollow interior of the outer sheath is occupied by the modular bone screw implant, thereby forming a solid pedicle screw.

2. The surgical system according to claim 1 , wherein the outer sheath includes threads on an inner surface thereof that are complimentary to the threads of the modular bone screw implant.

3. The surgical system according to claim 1 , wherein the cannula includes a handle secured to the first proximal end portion thereof.

4. The surgical system according to claim 3 , wherein the handle includes an opening dimensioned to receive the surgical shaft therethrough.

5. The surgical system according to claim 4 , further including a cap securable to the first end portion of the surgical shaft, the cap configured to remove the surgical shaft from the cannula through the opening of the handle.

6. The surgical system according to claim 3 , wherein at least one of the outer cannula and the handle is formed from a material selected from the group consisting of: stainless steel, platinum, and polyetheretherketone.

7. The surgical system according to claim 1 , wherein the distal tip of the modular bone screw implant is pointed.

8. The surgical system according to claim 1 , wherein the second end portion of the surgical shaft includes a mating feature and a proximal end portion of the modular bone screw implant includes a locking feature, the mating feature of the surgical shaft configured to engage the locking feature of the modular bone screw implant to couple the surgical shaft to the modular bone screw implant.

9. The surgical system according to claim 8 , wherein the mating feature of the surgical shaft is a taper and the locking feature of the modular bone screw implant is a tapered socket.

10. A surgical instrument, comprising:

a surgical shaft having a first end portion and a second end portion, the surgical shaft including an inner pedicle screw portion frangibly coupled to the second end portion thereof, the inner pedicle screw portion having a head and a distal tip and a length therebetween, a thread extending along a substantial portion of the length; and

an outer pedicle screw portion including a proximal most end and a distal most end, the outer pedicle screw portion defining a hollow interior extending between the proximal most end and the distal most end, the outer pedicle screw portion positionable about the surgical shaft,

wherein the outer pedicle screw portion is securable to the inner pedicle screw portion such that the inner pedicle screw portion and the outer pedicle screw portion define a modular pedicle screw that is solid along an entire length thereof,

wherein in an intermediate condition of the system when the inner pedicle screw portion is implanted within bone, the distal most end of the outer pedicle screw portion is spaced proximally from a proximal end of the inner pedicle screw portion.

11. The surgical instrument according to claim 10 , wherein the outer pedicle screw portion includes threads on an inner surface thereof that are complimentary to the threads of the inner pedicle screw portion.

12. The surgical instrument according to claim 10 , wherein the inner pedicle screw portion includes a pointed distal end portion.

13. The surgical instrument according to claim 10 , wherein the second end portion of the surgical shaft includes a mating feature and the proximal end of the inner pedicle screw portion includes a locking feature, the mating feature of the surgical shaft configured to engage the locking feature of the inner pedicle screw portion to couple the surgical shaft to the modular bone screw implant.

14. The surgical instrument according to claim 13 , wherein the mating feature of the surgical shaft is a taper and the locking feature of the inner pedicle screw portion is a tapered socket.

15. The surgical instrument according to claim 14 , wherein the taper defines at least a partial conical configuration.

16. The surgical instrument according to claim 10 , further comprising a cannula having a first proximal end portion and a second opposing distal end portion, the cannula dimensioned to receive the surgical shaft therein thereby forming a coaxial relationship with the surgical shaft.

17. The surgical instrument according to claim 16 , wherein the cannula includes a handle secured to the first proximal end portion thereof.

18. The surgical instrument according to claim 17 , wherein the handle includes an opening dimensioned to receive the surgical shaft therethrough.

19. The surgical instrument according to claim 18 , further comprising a cap securable to the first end portion of the surgical shaft, the cap configured to remove the surgical shaft from the cannula through the opening of the handle.

20. A surgical instrument, comprising:

a surgical shaft having a first end portion and a second end portion, the surgical shaft including an inner pedicle screw portion frangibly coupled to the second end portion thereof, the inner screw portion having a proximal end and a distal tip and a body extending therebetween, the body being threaded along a substantial portion of the body; and

an outer pedicle screw portion including a proximal most end and a distal most end, the outer pedicle screw portion defining a hollow interior extending between the proximal most end and the distal most end, the outer pedicle screw portion positionable about the surgical shaft,

wherein the outer pedicle screw portion is securable to the inner pedicle screw portion such that an entire length of the hollow interior of the outer pedicle screw portion is occupied by the inner pedicle screw portion.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2025
From: K2M, INC.
To: STRYKER CORPORATION
Reel/Frame 071271/0170 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2019
From: ROYBAL, RAPHAEL
To: THE RAPH LIFE, LLC
Reel/Frame 050911/0608 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 14, 2017
From: THE RAPH LIFE, LLC
To: K2M, INC.
Reel/Frame 043590/0862 →
Cited By (3)
US 12,521,252 US 12,533,241 US 12,635,998