IP Library Granted Patent US 12,533,241
Granted Patent B2
US 12,533,241 · App. 18/651,109 · Granted Jan 27, 2026

Distracting and angling expandable interbody device

Inventor: Jonathan M. Dewey (Memphis, TN)
Assignee: WARSAW ORTHOPEDIC, INC.
A61F2/4425A61F2/447A61F2002/30266A61F2002/30387A61F2002/30398A61F2002/30433A61F2002/3054A61F2002/30579A61F2002/443
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Quick Facts
Patent No.
US 12,533,241
App. No.
18/651,109
Granted
Jan 27, 2026
Kind
B2
Abstract

An expandable implant pivotally movable between a collapsed position, an expanded position, and an angled position, is disclosed. The implant may include at least one first pivoting axis extending in a longitudinal direction and at least one second pivoting axis extending in a transverse direction of the implant. A frame may be pivotally coupled to at least one arm, a superior endplate, and an inferior endplate. The at least one arm may be pivotally coupled to one of the superior endplate or the inferior endplate. The implant may include at least one distraction wedge engaged with the at least one arm and at least one angulation wedge engaged with the at least one distraction wedge.

Claims (43)

1 . An expandable implant pivotally movable between a collapsed position, an expanded position, and an angled position, comprising:

a first pivoting axis extending in a longitudinal direction of the expandable implant and a second pivoting axis extending in a transverse direction of the expandable implant;

a frame pivotally coupled to at least one arm, a superior endplate, and an inferior endplate, the frame having: at least one first channel for supporting a first pin extending in a longitudinal direction of the frame, a first threaded track for rotatably supporting a first set screw, and a second threaded track for rotatably supporting a second set screw;

the at least one arm being pivotally coupled to one of the superior endplate or the inferior endplate and having: a second channel for supporting the first pin in a longitudinal direction of the at least one arm and a third channel for supporting a second pin extending in a transverse direction of the at least one arm;

at least one distraction wedge engaged with the at least one arm and the first set screw, wherein rotation of the first set screw is configured to cause the at least one distraction wedge to move in the longitudinal direction thereby rotating the frame about the first pivoting axis and urging the superior endplate and inferior endplate into a distracted configuration; and

at least one angulation wedge engaged with the at least one distraction wedge and the second set screw, wherein rotation of the second set screw is configured to cause the at least one angulation wedge to move in the longitudinal direction thereby urging the superior endplate and the inferior endplate into an angled configuration.

2 . The expandable implant of claim 1 , wherein an end of the frame comprises a chamfered edge disposed for pivotally rotating along a correspondingly curved socket of one of the superior endplate or inferior endplate.

3 . The expandable implant of claim 1 , further comprising a first screw case configured to surround the first set screw and move with the first set screw in the longitudinal direction of the frame,

wherein the first screw case includes at least one boss configured for disposal in a corresponding eyelet of the at least one distraction wedge, and

wherein the first screw case is rotatable with respect to the longitudinal direction of the frame.

4 . The expandable implant of claim 1 , wherein the at least one distraction wedge further comprises a ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of the at least angulation wedge.

5 . The expandable implant of claim 1 , wherein the at least one angulation wedge further comprises at least one ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of one of the superior endplate or inferior endplate.

6 . The expandable implant of claim 1 , further comprising a second screw case configured to surround the second set screw and move with the second set screw in the longitudinal direction of the frame,

wherein the second screw case includes at least one groove configured to mate with a corresponding ramp of the at least one distraction wedge.

7 . The expandable implant of claim 6 , wherein the at least one groove of the second screw case is a dovetail groove.

8 . The expandable implant of claim 1 , wherein the at least one distraction wedge is engaged with at least one ramp of the at least one arm.

9 . The expandable implant of claim 8 , wherein the at least one arm includes at least one rail or channel configured to mate with the at least one distraction wedge.

10 . The expandable implant of claim 1 , wherein rotation of the first set screw is configured to urge the superior endplate and inferior endplate into the distracted configuration be moving each of the superior endplate and inferior endplate away from the longitudinal axis of the frame an equal amount.

11 . The expandable implant of claim 1 , wherein the first set screw and second set screw are coaxially aligned and oppositely threaded.

12 . An expandable implant pivotally movable between a collapsed position, an expanded position, and an angled position, comprising:

a frame operatively coupled to a first arm and a second arm on opposite sides of the frame, the first arm being operatively coupled to a superior endplate and the second arm being operatively coupled to an inferior endplate;

the frame having: a first channel for supporting a first pin extending in the longitudinal direction of the frame, a second channel for supporting a second pin extending in the longitudinal direction of the frame, a first threaded track for rotatably supporting a first set screw, and a second threaded track for rotatably supporting a second set screw;

the first arm having: a third channel for supporting the first pin and a fourth channel for supporting a third pin extending in a transverse direction of the first arm, the superior endplate being pivotally coupled to the first arm via the third pin;

the second arm having: a fifth channel for supporting the second pin and a sixth channel for supporting a fourth pin extending in a transverse direction of the second arm, the superior endplate being pivotally coupled to the second arm via the fourth pin;

a first distraction wedge and a second distraction wedge operatively coupled to the first set screw, wherein rotation of the first set screw is configured to cause the first distraction wedge and the second distraction wedge to move in the longitudinal direction of the frame thereby rotating the frame about the first and second pins and urging the superior endplate and inferior endplate into a distracted configuration; and

a first angulation wedge engaged with the first distraction wedge and a second angulation wedge engaged with the second distraction wedge, the first angulation wedge and second angulation wedge each being operatively coupled to the second set screw, wherein rotation of the second set screw is configured to cause the first angulation wedge and second angulation wedge to move in the longitudinal direction thereby rotating the superior endplate and the inferior endplate about the third and fourth pins and into an angled configuration.

13 . The expandable implant of claim 12 , wherein:

an end of the first arm comprises a chamfered edge disposed for pivotally rotating within a correspondingly curved socket of the superior endplate, and

an end of the second arm comprises a chamfered edge disposed for pivotally rotating within a correspondingly curved socket of the inferior endplate.

14 . The expandable implant of claim 12 , further comprising a first screw case configured to surround the first set screw and move with the first set screw in the longitudinal direction of the frame,

wherein the first screw case includes a first boss configured for disposal in a corresponding eyelet of the first distraction wedge and a second boss configured for disposal in a corresponding eyelet of the second distraction wedge, and

wherein the first screw case is rotatable with respect to the longitudinal direction of the frame.

15 . The expandable implant of claim 12 , wherein:

the first distraction wedge further comprises a ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of the first angulation wedge, and

the second distraction wedge further comprises a ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of the second angulation wedge.

16 . The expandable implant of claim 12 , wherein:

the first angulation wedge further comprises at least one ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of the superior endplate, and

the second angulation wedge further comprises at least one ramp including at least one rail or channel configured to slidably mate with a corresponding ramp of the inferior endplate.

17 . The expandable implant of claim 12 , further comprising a second screw case configured to surround the second set screw and move with the second set screw in the longitudinal direction of the frame,

wherein the second screw case includes a first groove configured to mate with a corresponding ramp of the first distraction wedge and a second groove configured to mate with a corresponding ramp of the second distraction wedge.

18 . The expandable implant of claim 12 , wherein the first distraction wedge is engaged with at least one ramp of the first arm and the second distraction wedge is engaged with at least one ramp of the second arm.

19 . The expandable implant of claim 18 , wherein the first arm includes at least one rail or channel configured to mate with the first distraction wedge and the second arm includes at least one rail or channel configured to mate with the second distraction wedge.

20 . The expandable implant of claim 12 , wherein rotation of the first set screw is configured to urge the superior endplate and inferior endplate into the distracted configuration be moving each of the superior endplate and inferior endplate away from the frame an equal amount.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2024
From: DEWEY, JONATHAN M.
To: WARSAW ORTHOPEDIC, INC.
Reel/Frame 067272/0514 →
Continuity (2)
Provisional Application 63502471 · May 16, 2023
Related Publication 20240382318A1 · Nov 21, 2024
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