Terephthalic acid esters formation
The present disclosure relates to the formation of terephthalate esters. The present invention also relates to the depolymerization of polyethylene terephthalate (PET) or poly(ethylene glycol-co-1,4-cyclohexanedimethanol terephthalate) and the recovery of terephthalate esters.
1. A process for the transformation of a polyester selected from the group consisting of polyethylene terephthalate and poly(ethylene glycol-co-1,4-cyclohexanedimethanol terephthalate) into a terephthalate of Formula (I):
wherein R 1 and R 2 are independently selected from the group consisting of hydrogen, C 1 -C 6 alkyl, C 1 -C 6 haloalkyl, C 1 -C 6 hydroxyalkyl, optionally substituted C 3 -C 8 cycloalkyl, optionally substituted (C 1 -C 6 alkyl)(C 3 -C 8 cycloalkyl), optionally substituted aryl, and optionally substituted (C 1 -C 6 alkyl)(aryl); provided that one of R 1 or R 2 is not hydrogen;
the process comprising admixing the polyester with a mixture comprising:
(a) a solvent for swelling the polyester;
(b) an alcoholic solvent; and
(c) a sub-stoichiometric amount of an alkoxide;
wherein the process is performed at a temperature between about 25° C. and about 80° C.;
wherein the ratio of the polyester to the alkoxide is between about 20:1 and about 50:1 (w:w); and wherein the admixing is performed to achieve at least about 70% yield of the terephthalate of Formula (I).
2. The process of claim 1 , wherein R 1 or R 2 is methyl.
3. The process of claim 1 , wherein the alcoholic solvent is selected from the group consisting of methanol, ethanol, n-propanol, isopropanol, t-butanol, ethylene glycol, glycerol, cyclohexane-1,4-diyldimethanol, phenol, benzyl alcohol, and any combinations thereof.
4. The process of claim 3 , wherein the alcoholic solvent is methanol.
5. The process of claim 1 , wherein the solvent for swelling the polyester is selected from the group consisting of a non polar solvent, a polar aprotic solvent, a polar protic solvent, and any combinations thereof.
6. The process of claim 1 , wherein the solvent for swelling the polyester is selected from the group consisting of DMSO, DMF, acetone, a halogenated solvent, n-hexane, nitrobenzene, methanol, benzyl alcohol, benzaldehyde, and any combinations thereof.
7. The process of claim 1 , wherein the solvent for swelling the polyester is a halogenated solvent.
8. The process of claim 1 , wherein the ratio of the solvent for swelling the polyester to the alcoholic solvent is between about 0.1:1 and about 2:1 (w:w).
9. The process of claim 1 , wherein the ratio of the solvent for swelling the polyester to the alcoholic solvent is between about 0.5:1 and about 1:1 (w:w).
10. The process of claim 1 , wherein the alkoxide is selected from the group consisting of an alkali metal alkoxide, an alkaline earth metal alkoxide, a metal alkoxide, an ammonium alkoxide and any combinations thereof.
11. The process of claim 1 , wherein the alkoxide is generated in-situ by addition of an alkali metal, an alkaline earth metal, or a metal to the alcoholic solvent.
12. The process of claim 1 , wherein the ratio of the polyester to the alkoxide is between about 20:1 and about 25:1 (w:w).
13. The process of claim 1 , wherein the admixing of the polyester with the solvent for swelling the polyester, the alkoxide, and the alcoholic solvent is performed to achieve at least about 80% yield of the terephthalate of Formula (I).
14. The process of claim 1 , wherein the admixing of the polyester with the solvent for swelling the polyester, the alkoxide, and the alcoholic solvent is performed at atmospheric pressure.
15. A process for the transformation of polyethylene terephthalate into dimethyl terephthalate, comprising admixing the polyethylene terephthalate with a mixture comprising:
(a) a solvent for swelling the polyethylene terephthalate;
(b) methanol; and
(c) a sub-stoichiometric amount of an alkoxide;
wherein the process is performed at a temperature between about 25° C. and about 80° C.;
wherein the ratio of the polyethylene terephthalate to the alkoxide is between about 20:1 and about 50:1 (w:w); and wherein the admixing is performed to achieve at least about 70% yield of dimethyl terephthalate.
16. The process of claim 15 , wherein the solvent for swelling the polyethylene terephthalate is selected from the group consisting of a halogenated solvent, DMSO, benzyl alcohol, methanol, and any combinations thereof.
17. The process of claim 15 , wherein the ratio of the polyethylene terephthalate to the alkoxide is between about 20:1 and about 25:1 (w:w).
18. The process of claim 15 , wherein the alkoxide is selected from the group consisting of sodium methoxide, potassium ethoxide, aluminium tri-n-propoxide, and tetrabutylammonium methoxide.
19. The process of claim 15 , wherein the ratio of the solvent for swelling the polyethylene terephthalate to the methanol is between about 0.5:1 and about 1:1 (w:w).
20. The process of claim 15 , wherein the admixing of the polyethylene terephthalate with the solvent for swelling the polyethylene terephthalate, the alkoxide, and the methanol is performed to achieve at least an about 80% yield of dimethyl terephthalate.